Copper bath

Plating bath Copper Steel During plating Plated Plated copper steel Hydrogen evolved below ... 

Fieavy copper cyanide plating bath Copper sulfate... 

Raw materials for PC board manufacture that contain metals include the following o Copper foil (encasing the board) o Etchants chromic acid, cupric chloride, ferric chloride o Catalysts stannous tin, palladium chloride o Electroless copper bath copper sulfate... 

Fig. 46. Cast steel laboratory autoclave with stirrer working pressure, 60 abn. capacity, 1 liter weight, 33 kg. weight of oil bath (copper), 11 kg. 1, autoclave lining 2, stuffing box 3, thermometer well 4, sbrrer 5, manometer 6, v Jve 7, autoclave body with bolts 8, copper oil bath with iron ring.

Other factors, of course, come into play in an actual plating bath. For example, plating from an acid bath takes place at around 0.3 V, NHE, whereas in a cyanide bath, copper is deposited at a much more negative potential. The former occurs at a positive rational potential, while the latter occurs at a negative rational potential. This affects the choice of additives and their adsorption characteristics. Also, the values of ( ) and d( ) /d( ) may be different in the two cases. The foregoing example is not intended to be a quantitative interpretation of the benefits of cyanide baths, but rather an illustration of how considerations of a rather fundamental nature can assist in solving applied problems. 

Consider the electroplating of copper, an established industrial process. It is well known to the expert in the field that fast plating of thick layers can be achieved in a so-called acid bath, which consists of CuSO in H SO (with some additives, which need not concern us at this point). If, on the other hand, one wishes to obtain a smooth and uniform deposit on an intricately shaped body, an alkaline cyanide bath is better. The alkaline bath consists of copper ions in an excess of KCN (kept at high pH, to prevent the formation of volatile and highly poisonous HCN). In this bath copper exists as the negatively charged complex ion [Cu(CN) ]. Now, we recall that to achieve uniform current... 

Conversion of Copper Oxide to Metallic Copper in ECD seed Bath. Copper oxide can form readily on PVD copper seed if the seed is exposed to an oxygen-containing environment prior to the ECD seed process. The oxide is normally removed in an acid copper plating solution by a chemical dissolution process prior to the plating. For a thin seed layer, particularly on the sidewall of the feature, the removal of this oxide can lead to a significant reduction in the seed thickness. Thus, the ECD seed bath should not dissolve the copper oxide but convert the copper oxide to metallic copper to minimize the thickness reduction. 

Finally, other tests to control jet fuel corrosivity towards certain metals (copper and silver) are used in aviation. The corrosion test known as the copper strip (NF M 07-015) is conducted by immersion in a thermostatic bath at 100°C, under 7 bar pressure for two hours. The coloration should not exceed level 1 (light yellow) on a scale of reference. There is also the silver strip corrosion test (IP 227) required by British specifications (e.g., Rolls Royce) in conjunction with the use of special materials. The value obtained should be less than 1 after immersion at 50°C for four hours. 

Crude lead contains traces of a number of metals. The desilvering of lead is considered later under silver (Chapter 14). Other metallic impurities are removed by remelting under controlled conditions when arsenic and antimony form a scum of lead(II) arsenate and antimonate on the surface while copper forms an infusible alloy which also takes up any sulphur, and also appears on the surface. The removal of bismuth, a valuable by-product, from lead is accomplished by making the crude lead the anode in an electrolytic bath consisting of a solution of lead in fluorosilicic acid. Gelatin is added so that a smooth coherent deposit of lead is obtained on the pure lead cathode when the current is passed. The impurities here (i.e. all other metals) form a sludge in the electrolytic bath and are not deposited on the cathode. 

Attention is directed to the fact that ether is highly inflammable and also extremely volatile (b.p. 35°), and great care should be taken that there is no naked flame in the vicinity of the liquid (see Section 11,14). Under no circumstances should ether be distilled over a bare flame, but always from a steam bath or an electrically-heated water bath (Fig.//, 5,1), and with a highly efficient double surface condenser. In the author s laboratory a special lead-covered bench is set aside for distillations with ether and other inflammable solvents. The author s ether still consists of an electrically-heated water bath (Fig. 11, 5, 1), fitted with the usual concentric copper rings two 10-inch double surface condensers (Davies type) are suitably supported on stands with heavy iron bases, and a bent adaptor is fitted to the second condenser furthermost from the water bath. The flask containing the ethereal solution is supported on the water bath, a short fractionating column or a simple bent still head is fitted into the neck of the flask, and the stUl head is connected to the condensers by a cork the recovered ether is collected in a vessel of appropriate size. 

Cuprous chloride. Hydrated copper sulphate (125 g.) and sodium chloride (32-5 g.) are dissolved in water (400 ml.) boiling may be necessary. An allialine solution of sodium sulphite (from 26 5 g. of sodium bisulphite and 17 -5 g. of sodium hydroxide in 200 ml. of water) or the solution of the sodium bisulphite alone is added to the resulting hot solution during about 5 minutes with constant shaking. The solution will be decolourised or nearly so. It is then cooled to room temperature (or in an ice bath), and the supernatant liquid is decanted... 

Place 50 g. of o-chloronitrobenzene and 75 g. of clean dry sand in a 250 ml. flask equipped with a mechanical stirrer. Heat the mixture in an oil or fusible metal bath to 215-225° and add, during 40 minutes, 50 g. of copper bronze or, better, of activated copper bronze (Section 11,50, 4) (1), Maintain the temperature at 215-225° for a further 90 minutes and stir continuously. Pour the hot mixture into a Pyrex beaker containing 125 g. of sand and stir until small lumps are formed if the reaction mixture is allowed to cool in the flask, it will set to a hard mass, which can only be removed by breaking the flask. Break up the small lumps by powdering in a mortar, and boil them for 10 minutes with two 400 ml. 

In a 1 or 1-5 htre round-bottomed flask prepare a solution of 53-5 g. of o-toluidine in 170 ml. of 48 per cent, hydrobromic acid, cool to 5° by immersion in a bath of ice and salt. Diazotise by the gradual addition of a solution of 36 -5 g. of sodium nitrite in 50 ml. of water stopper the flask after each addition and shake until all red fumes are absorbed. Keep the temperature between 5° and 10°. When the diazotisation is complete, add 2 g. of copper powder or copper bronze, attach a reflux condenser to the flask, and heat very cautiously on a water bath. Immediately evolution of gas occurs, cool the flask in crushed ice unless the... 

Phthalide. In a 1 litre bolt-head flask stir 90 g. of a high quality zinc powder to a thick paste with a solution of 0 5 g. of crystallised copper sulphate in 20 ml. of water (this serves to activate the zinc), and then add 165 ml. of 20 per cent, sodium hydroxide solution. Cool the flask in an ice bath to 5°, stir the contents mechanically, and add 73-5 g. of phthalimide in small portions at such a rate that the temperature does not rise above 8° (about 30 minutes are required for the addition). Continue the stirring for half an hour, dilute with 200 ml. of water, warm on a water bath imtil the evolution of ammonia ceases (about 3 hours), and concentrate to a volume of about 200 ml. by distillation vmder reduced pressure (tig. 11,37, 1). Filter, and render the flltrate acid to Congo red paper with concentrated hydrochloric acid (about 75 ml. are required). Much of the phthalide separates as an oil, but, in order to complete the lactonisation of the hydroxymethylbenzoic acid, boil for an hour transfer while hot to a beaker. The oil solidifles on cooling to a hard red-brown cake. Leave overnight in an ice chest or refrigerator, and than filter at the pump. The crude phthalide contains much sodium chloride. RecrystaUise it in 10 g. portions from 750 ml. of water use the mother liquor from the first crop for the recrystaUisation of the subsequent portion. Filter each portion while hot, cool in ice below 5°, filter and wash with small quantities of ice-cold water. Dry in the air upon filter paper. The yield of phthalide (transparent plates), m.p. 72-73°, is 47 g. 

Mount a I litre bolt-head flask, fitted with a mechanical stirrer, on a water bath. Place 168 g. of powdered copper sulphate pentahydrate, 210 g. (214 ml.) of pyridine and 90 ml. of water in the flask, start the... 

Cholestenone. Place a mixture of 1 0 g. of purified cholesterol and 0-2 g. of cupric oxide in a test-tube clamped securely at the top, add a fragment of Dry Ice in order to displace the air by carbon dioxide, and insert a plug of cotton wool in the mouth of the tube. Heat in a metal bath at 300-315° for 15 minutes and allow to cool rotate the test-tube occasionally in order to spread the melt on the sides. Warm with a few ml. of benzene and pour the black suspension directly into the top of a previously prepared chromatographic column (1) rinse the test-tube with a little more benzene and pour the rinsings into the column. With the aid of shght suction (> 3-4 cm. of mercury), draw the solution into the alumina column stir the top 0 -5 cm. or so with a stout copper wire to... 

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