Abrasion resistance fabrics

Polyurethane dispersions Excellent cohesive and adhesive properties. Good toughness and abrasion resistance. Fabric, elastomers, metal, plastic Medium to high... 

The fabric may also be given one or more of a number of other finishing treatments, either ia tandem with web formation and bonding or off-line as a separate operation, as a means of enhancing fabric performance or aesthetic properties. Performance properties iaclude functional characteristics such as moisture transport, absorbency, or repeUency flame retardancy electrical conductivity or static propensity abrasion resistance and frictional behavior. Aesthetic properties iaclude appearance, surface texture, and smell. 

Modified starches may be acid-modified, oxidized, or heat-treated. Acid-modified (thin-boiling) starches are used mainly in textiles as warp sizes and fabric finishes. Here they increase yam strength and abrasion resistance and improve weaving efficiency. Tbin-boiHng starches also have selected appHcations in paper and laundry starch preparations. 

There is no question that the bane of textile chemists in the area of cross-linking for smooth-dry performance is the loss of abrasion resistance. This has been a continuing problem when durable press is pushed to high levels of performance. Numerous approaches to this problem have been explored (32). However, the simplest solution has been to blend cotton with synthetic fibers. A 50—50 cotton—polyester fabric can have exceUent smooth-dry performance and yet be able to endure numerous launderings. 

Two factors emerged to turn the focus of durable press the discovery that incorporation of a level of nylon or polyester in the fabric can substantially increase the garments abrasion resistance, and the reali2ation that the marketplace preferred cotton—polyester blends in delayed cure operations, even though 85% cotton—15% nylon fabric yields a suitable product. The 50% cotton—50% polyester fabric seemed particularly appropriate because it contained sufficient ceUulosic to benefit from a chemical finish and sufficient synthetic to provide strength and abrasion resistance. 

Two types of approaches are available. In one, the fabric is padded with the cross-linker finish, dried, then sent to the garment cutter. The garments are then pressed and cured. In the second, the fabric is cured in fabric form, then fabricated into garments. It is then pressed and recured in hot-head presses. This double curing is particularly hard on the ceUulosic fiber in terms of strength and abrasion resistance. 

It is generally accepted that, all other things being equal, the lower the secondary creep, the better the fiber is in terms of wear, shape retention, and crease resistance. This does not mean that glass, which has no secondary creep, is better in abrasion resistance than high tenacity viscose rayon, which has secondary creep, because the respective energy absorption capacities of these two materials, exclusive of secondary creep, are not equal. Nor does it mean that fibers that exhibit secondary creep are of no value. For fabrics to meet the requirements of wear, crease resistance, and shape retention, the load and extension yield points should not be exceeded during use. 

Inflated Diaphragm Method (ASTM D3886). This method is appHcable both to woven and knitted fabrics. The specimen is abraded by mbbing either unidirectionally or multidirectionally against an abradant having specified surface characteristics. The specimen is supported by an inflated mbber diaphragm under a constant pressure. Evaluation of abrasion resistance can be either by determination of the number of cycles required to wear through the center of the fabric completely or by visual examination of the specimens after a specified number of cycles. 

In addition to fiber and fabric influences on abrasion resistance, chemical finishes must also be considered. Many thermosetting resins used to impart durable press characteristics to ceUulosic fabrics reduce their resistance to abrasion as a result of fiber embrittlement. 

COATED FABRICS abrasion resistance, and flexibiHty at low temperatures. A typical SBR-based formulation is shown in Table 2. Table 2. SBR Compounding Vol6... 

Acrylic Resins. The first synthetic polymer denture material, used throughout much of the 20th century, was based on the discovery of vulcanised mbber in 1839. Other polymers explored for denture and other dental uses have included ceUuloid, phenolformaldehyde resins, and vinyl chloride copolymers. Polystyrene, polycarbonates, polyurethanes, and acryHc resins have also been used for dental polymers. Because of the unique combination of properties, eg, aesthetics and ease of fabrication, acryHc resins based on methyl methacrylate and its polymer and/or copolymers have received the most attention since their introduction in 1937. However, deficiencies include excessive polymerization shrinkage and poor abrasion resistance. Polymers used in dental appHcation should have minimal dimensional changes during and subsequent to polymerization exceUent chemical, physical, and color stabiHty processabiHty and biocompatibiHty and the abiHty to blend with contiguous tissues. 

A wide range of polyurethane-type products has become available in recent years for coating applications. These include simple solutions of linear polyurethanes, two-pot alkyd-isocyanate and polyether-isocyanate systems and a variety of prepolymer and adduct systems. The coatings can vary considerably in hardness and flexibility and find use mainly because of their toughness, abrasion resistance and flexibility. Uses include metal finishes in chemical plant, wood finishes for boats and sports equipment, finishes for rubber goods and rain-erosion-resistant coatings for aircraft. One type of coating is potentially competitive with PVC leathercloth. Both alkyd-di-isocyanate and adduct-diisocyanate compositions may be coated on to fabrics from solutions of controlled viscosity and solids content. Such coated fabrics are soft, flexible and, unlike PVC leathercloth, free from plasticisers. 

The ferritic steel 430S17 has enhanced oxidation resistance and finds some applications in sheet form, but its strength at elevated temperature is low. The higher chromium (20-30%) ferritic types show excellent oxidation resistance, but have poor elevated-temperature strength and, being difficult to produce and fabricate, are not used in large quantity. Cast versions of 27-30% Cr are quite widely used, especially where oxidation resistance, coupled with abrasion resistance, is required when high carbon contents are utilised. Such alloys are brittle. 

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