Abietate

Separation of Fatty Acids. Tall oil is a by-product of the pulp and paper manufacturiag process and contains a spectmm of fatty acids, such as palmitic, stearic, oleic, and linoleic acids, and rosia acids, such as abietic acid. The conventional refining process to recover these fatty acids iavolves iatensive distillation under vacuum. This process does not yield high purity fatty acids, and moreover, a significant degradation of fatty acids occurs because of the high process temperatures. These fatty and rosia acids can be separated usiag a UOP Sorbex process (93—99) (Tables 8 and 9). 

DifficultSepa.ra.tions, Difficult separations, characterized by separation factors in the range 0.95 to 1.05, are frequentiy expensive because these involve high operating costs. Such processes can be made economically feasible by reducing the solvent recovery load (260) this approach is effective, for example, in the separation of m- and -cresol, Hnoleic and abietic components of tall oil (qv), and the production of heavy water (see Deuteriumand TRITIUM, deuterium). 

The isoprene unit exists extensively in nature. It is found in terpenes, camphors, diterpenes (eg, abietic acid), vitamins A and K, chlorophyll, and other compounds isolated from animal and plant materials. The correct stmctural formula for isoprene was first proposed in 1884 (7). 

Fig. 3. Resin acids in rosin sizes, R = CH(CH2)2- The rosin acids are represented here as abietic acid [514-10-3] (1) and levopimaric acid [79-54-9] (2). In rosin there are other isomers and disproportionation products. The product of reaction with fumaric acid (3) is levopimaric acid— fumaric acid adduct...

Other Reactants. Other reactants are used in smaller amounts to provide phenoHc resins that have specific properties, especially coatings appHcations. Aniline had been incorporated into both resoles and novolaks but this practice has been generally discontinued because of the toxicity of aromatic amines. Other materials include rosin (abietic acid), dicyclopentadiene, unsaturated oils such as tung oil and linseed oil, and polyvalent cations for cross-linking. 

In the initial black Hquor concentration, saponified fatty and resin acid salts separate as tall oil soaps (see Tall oil). These soaps can be skimmed from the aqueous spent Hquor, acidified, and refined to give a cmde tall oil composed of resin acids, chiefly abietic and neoabietic fatty acids, chiefly oleic and Hnoleic and an unsaponifiable fraction made of phytosterols, alcohols, and hydrocarbons. Tall oil is fractionated primarily into fatty acids (see... 

Composition. Rosin is primarily a complex mixture of monocarboxyUc acids of alkylated hydrophenanthrene nuclei. These constituents, known as resin acids, represent about 90% of rosin. The resin acids are subdivided into two types, based on their skeletal stmcture. The abietic-type acids contain an isopropyl group pendent from the carbon numbered 13. The pimaric-type acids have a methyl and vinyl group pendent from the same carbon atom. Figure 1 shows the stmcture of typical resin acids abietic acid, C2QH2QO2 (1) is predominant. The remaining 10% of commercial rosin consists of neutral materials that are either hydrocarbons or saponifiable esters. These materials are derived from resin acids by decarboxylation or esterification. 

Fig. 1. Abietic-type acids include abietic acid [514-10-3] (1), levopimaiic acid [79-54-9] (2), neoabietic acid [471-77-2] (3), palustiic acid [1945-53-5] (4), and dehydroabietic acid [1740-19-8] (5). Pimaric-type acids are pimaric acid [127-27-5] (6) and isopimaric acid [5835-26-7] (7).

Polyoxyethylene Esters. This series of surfactants consists of polyoxyethylene (polyethylene glycol) esters of fatty acids and aUphatic carboxyhc acids related to abietic acid (see Resins, natural). They differ markedly from mono- and diglycerides in properties and uses. 

The principal constituents of rosin (qv) are abietic and related acids. Tall oil (qv) is a mixture of unsaturated fatty and aHcycHc acids of the abietic family. Refined tall oil may be high in rosin acids or unsaturated acids, depending on the refining process. Ethoxylates of rosin acids, eg, dehydro abietic acid, are similar to fatty acid ethoxylates in surfactant properties and manufacture, except for thek stabiHty to hydrolysis. No noticeable decomposition is observed when a rosin ester of this type is boiled for 15 min in 10% sulfuric acid or 25% sodium hydroxide (90). Steric hindrance of the carboxylate group associated with the aHcycHc moiety has been suggested as the cause of this unexpectedly great hydrolytic stabiHty. 

Internal Sizing. The most widely used internal sizes are alkyl ketene dimers (AKD), alkenylsuccinic anhydrides (ASA), and rosin-based sizes that are used with papermaker s alum (aluminum sulfate with 14 waters of hydration), polyaluminum chloride (PAG), or polyaluminum siUcosulfate (PAS) (61). The rosin-based sizes are used under acidic conditions. Since the mid 1980 s there has been a steady conversion from acid to alkaline paper production, resulting in static to declining demand for the rosin-based sizing systems. Rosin is a complex mixture of compounds and consists primarily of monocarboxyhc acids with alkylated hydrophenan threne stmctures (62). A main constituent of wood rosin, gum rosin and taH-oil rosin is abietic acid. 

Continuous polymerization in a staged series of reactors is a variation of this process (82). In one example, a mixture of chloroprene, 2,3-dichloro-l,3-butadiene, dodecyl mercaptan, and phenothiazine (15 ppm) is fed to the first of a cascade of 7 reactors together with a water solution containing disproportionated potassium abietate, potassium hydroxide, and formamidine sulfinic acid catalyst. Residence time in each reactor is 25 min at 45°C for a total conversion of 66%. Potassium ion is used in place of sodium to minimize coagulum formation. In other examples, it was judged best to feed catalyst to each reactor in the cascade (83). 

Rosin and tall oil-based tackifiers are derived from feedstock, which is typically obtained by extraction and distillation of the materials from shredded tree stumps or wood chips. A typical structure of one of the different products obtained through this process is this abietic acid structure shown in Fig. 14 as a representative of the rosin acid family. 

The structures and nomenclature for the common pine resin acids based on the abietane skeleton (abietic-type acids) are given in Fig. 8. The abietic, neoabietic, palustric and levopimaric acids differ only in tbe location of tbeir two double bonds. All double bonds are endocyclic, except in the neoabietic acid in which one is exocyclic. 

Fig. 8. Common acids of the abietane skeletal class (abietic-iype acids) (see p. 268 in [18]).

The resin acids found in rosins are generally of the abietic- and pimaric-type. Rosins of various pine species differ in their content of abietic vs. pimaric-type acids. Rosins from species exhibiting high abietic-type acid compositions are preferred for production of rosin derivatives. However, the differences in properties of rosins are often associated with their non-resin acid content instead of their chemical compositions. On the other hand, the compositions of rosins from different sources greatly differ [22]. Table 8 shows a typical distribution of resin acids in rosins obtained from gum, tall oil and wood sources. 

Salt formation. The resin acids have a low acid strength. The pa s (ionization constants) values of resin acids are difficult to obtain, and values of 6.4 and 5.7 have been reported [23] for abietic and dehydroabietic acids, respectively. Resin acids form salts with sodium and aluminium. These salts can be used in detergents because of micelle formation at low concentrations. Other metal salts (resinates) of magnesium, barium, calcium, lead, zinc and cobalt are used in inks and adhesive formulations. These resinates are prepared by precipitation (addition of the heavy metal salt to a solution of sodium resinate) or fusion (rosin is fused with the heavy metal compound). 

On the other hand, not only initial colour but colour change (discolouration) of the resin under UV light and heat is important. Colour retention of a resin is related to the chemical stability and increases as the degree of non-aromatic conjugated unsaturation of the resin molecule decreases. Thus, for rosins a high level of abietic-type resin acids lead to relatively unstable resins. Hydrogenation and disproportionation as well as esterification provide improved stability and colour retention to rosins. 

Fig. 5. Abietic acid, the largest component in most resin acids.

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