Viscose spin dyeing

The high quality of the fastness properties is the basis for frequent pigment use in textile printing. Dry cleaning with perchloroethylene or washing has almost no effect on the color. P.Y.83, sometimes in the form of a preparation, is used for viscose spin dyeing, secondary acetate, and polyacrylonitrile. 

Rigid PVC is one of the polymers which are sometimes colored by P.R.112. Transparent systems (0.1% pigment) equal step 8 on the Blue Scale for lightfastness while the lightfastness of white reductions is only step 5-6. The spin dyeing industry employs P.R.142 for viscose rayon and viscose cellulose, in which the pigment exhibits excellent lightfastness and performs, if not perfectly, then almost satisfactorily. 

Due to the disadvantage of comparatively poor migration resistance, P.R.5 is not used in plasticized PVC, but it can be applied in rigid PVC. Its lightfastness is excellent in this medium, transparent and opaque colorations (up to 0.01% pigment + 0.5% TiOz) equal step 7 and, respectively, step 6-7 on the Blue Scale. Dispersed pigment preparations are available for the mass coloration of viscose films as well as for spin dyeing of viscose rayon and viscose cellulose. 

P.R.170 is not always heat stable enough to allow application in polyolefins. In HDPE systems formulated at 1/3 SD, the pigment tolerates exposure to 220 to 240°C for one minute. Its tinctorial strength, on the other hand, is excellent. P.R.170 is also occasionally used in polypropylene and polyacrylonitrile spin dyeing in the latter medium, it satisfies the specifications of the clothing and home textiles industries. Besides, P.R.170 lends color to viscose rayon and viscose cellulose it is used for the mass coloration of semisynthetic fibers made of cellulose last but not least, it colors yarns, fibers, and films made of secondary acetate. 

Various benzimidazolone pigments are heat stable enough to be used in polypropylene spin dyeing. Several types find extensive use in the spin dyeing of other fibers, such as polyacrylonitrile, viscose reyon, and vicose cellulose, or secondary acetate. 

P.B.15 1, like other types of Copper Phthalocyanine, find extensive use in the spin dyeing of polypropylene, polyester, polyamide, secondary acetate, viscose rayon, and spun rayon. In these, as in other media, P.B.15 1 is very lightfast, and its textile fastness properties are almost entirely if not entirely satisfactory. 

P.B.15 3, like stabilized a-Copper Phthalocyanine Blue, markedly affects the hardening of unsaturated polyester cast resins. The list of applications also includes PUR foam materials, office articles, such as colored pencils, wax crayons, and water colors, as well as spin dyeing of polypropylene, polyacrylonitrile, secondary acetate, polyamide, polyester, and viscose. Used in polyester spin dyeing, P.B.15 3 satisfies the thermal requirements of the condensation process (Sec. 1.8.3.8). 1/3 and 1/25 SD samples equal step 7-8 on the Blue Scale for lightfastness. Textile fastnesses, such as stability to wet and dry crocking are perfect. 

P.R.89 affords a very bluish shade of red, referred to as pink. It exhibits good tinctorial strength and good lightfastness. Full shades in a combination nitro lacquer, for instance, equal step 7-8 on the Blue Scale. Somewhat poor overall fastness restricts the applicability of P.R.89. The pigment was considered a spe-cialpurpose product for artists colors. It used to be employed also in spin dyeing viscose products. 

P.Br.22 presents medium to slightly reddish shades. It is used for the spin dyeing especially of polyacrylonitrile and viscose. 

Greater success was achieved by DuPont who copolymerized, the sodium salt of 5-sulfoisophthalic acid into PET to render the polymer dyeable with cationic (basic) dyes. Basic dyeable PET was successfully launched as Dacron 64 in the form of a low-pill staple product [64]. The presence of the sulfonate groups in the polymer chain also acts as an ionic dipolar cross-link and increases the melt viscosity of the polymer quite markedly. Thus, it is possible to melt-spin polymer with IV 0.56 under normal conditions, giving a low-pill fiber variant. The fiber also has a greater affinity for disperse dyes due to the disruption of the PET structure. Continuing this theme, there are deep dye variant PET fibers, often used in PET carpet yarns, which are copolymers of PET with chain-disrupting copolymer units like polyethylene adipate. They have less crystallinity and a lower Tg. therefore, they may be dyed at the boil without the use of pressure equipment or carrier at the cost of some loss of fiber physical properties. 

Some of the variants that have had some success have been spun-dyed rayons in which dye pigments are included they have excellent resistance to laundering and exposure to light. Another is an acid, dye-receptive rayon [296] for blending with wool. In this case, proteins or polymers containing NH2 groups are included in the viscose prior to spinning. 

Camille and Henry Dreyfus developed the first commercial process to manufacture cellulose acetate in 1905 and commercialized the spinning of cellulose acetate fibers in 1924 in the United States. At that time, the only other human-made fiber was viscose rayon, which was still in its early stages of commercialization. The main textile fibers were natural fibers cotton, wool, silk, and flax. Cellulose triacetate textile fiber was commercialized later in the 1950s. The tremendous technical effort by the Dreyfus Brothers resulted in more than 300 patents describing such significant inventions as the dry-spinning process and disperse dyeing. 

---