Two-component resist

The familiar positive photoresists. Hunt s HPR, Shipley s Microposit, Azoplate s AZ etc., are all two-component, resist systems, consisting of a phenolic resin matrix material and a diazonaphthoquinone sensitizer. The matrix material is essentially inert to photochemistry and was chosen for its film-forming, adhesion, chemical and thermal resistance characteristics. The chemistry of the resist action only occurs in the sensitizer molecule, the diazonaphthoquinone. A detailed description of these materials, their chemical structures and radiation chemistry will be discussed in Section 3.5.b. 

The most familiar negative photoresists are examples of two-component, resist materials. These include Kodak s KTFR, Merck s Selectilux N, Hunt s HNR, etc., all of which consist of a cyclized synthetic rubber matrix resin which is radiation insensitive but forms excellent films. This resin is combined with a bis-arylazide sensitizer. 

Two-Component Resists. Typical two-component DNQ-novolac photoresists are not well suited for use in the deep UV because of the strong unbleachable absorbance of the novolac and sensitizer photoproducts below 300 nm. Therefore, the optical density of these materials is very high in the deep-UV and it does not decrease (bleach) with exposure. At doses that allow light to penetrate to the bottom of the resist, the top of the film is overexposed, and sloped profiles are produced. 

However, during these experiments, it was observed that, for a given total dose (flood + patterning), the dissolution rate depended on the flood/patterning exposure dose ratio. This effect appears to occur in several acrylate resists and is illustrated for PMMA resist in figure 5. Shiraishi et. al. (17) observed a similar effect in a two component resist and explained the result on the basis of two... 

FIGURE 2. Imaging of a two-component resist material containing a tertiary polycarbonate and an onium salt. 

OCOCH3 two-component resist employing a polymeric crosslinker... 

Two-component resist system with a polymeric cross-linker... 

Two-component resist solutions were prepared from pofymer (0.09 g), triphenylsulfonium trifluoromethanesulfonate (0.01 g), and chloroform (1 ml) as a solvent. The resist solutions were spin-coated onto silicon wafers and baked in an oven at 100 °C (at 60 °C for 3e) for 10 min. The resist films were ocposed by monochromatic light at 250 1 nm using a JASCO CRM-FA spectro-irradiator equipped with a 2 kW Xenon-Arc lamp and with a exposed energy integrator. The films were then heated at 60 °, 100 °, or 150 °C for 10 min, and the IR spectra were measured. 

Other elastomeric-type fibers iaclude the biconstituents, which usually combine a polyamide or polyester with a segmented polyurethane-based fiber. These two constituents ate melt-extmded simultaneously through the same spinneret hole and may be arranged either side by side or ia an eccentric sheath—cote configuration. As these fibers ate drawn, a differential shrinkage of the two components develops to produce a hehcal fiber configuration with elastic properties. An appHed tensile force pulls out the helix and is resisted by the elastomeric component. Kanebo Ltd. has iatroduced a nylon—spandex sheath—cote biconstituent fiber for hosiery with the trade name Sidetia (6). 

Normally, castables are 25 percent cements and 75 percent aggregates. The aggregate is the more chemically resistant of the two components. The ni est-strength materials have 30 percent cement, but too much cement results in too much shrinkage. The standard insulating refractory, 1 2 4 LHV castable, consists or 1 volume of cement, 2 volumes of expanded clay (Haydite), and 4 volumes of vermicuhte. 

The two-component waterborne urethanes are similar in nature to the one-component waterborne urethanes. In fact, many one-component PUD s may benefit from the addition of a crosslinker. The two-component urethanes may have higher levels of carboxylic acid salt stabilizer built into the backbone than is actually needed to stabilize the urethane in water. As a result, if these two-component urethane dispersions were to be used as one-component adhesives by themselves (without crosslinker), they would show very poor moisture resistance. When these two-component urethane dispersions are used in conjunction with the crosslinkers listed in Fig. 8, the crosslinkers will react with the carboxylic pendant groups built into the urethane, as previously shown in the one-component waterborne urethane section. This accomplishes two tasks at the same time (1) when the crosslinker reacts with the carboxylic acid salt, it eliminates much of the hydrophilicity associated with urethane dispersion, and (2) it crosslinks the dispersion, which imparts solvent and moisture resistance to the urethane adhesive (see phase V in Fig. 5). As a result of crosslinking, the physical properties may be modified. For example, the results may be an increase in tensile properties and a decrease in elongation. Depending upon the level of crosslinking, the dispersion may lose the ability to be repositionable. (Many of the one-component PUD s may... 

Once the crosslinker is added, it is important to apply the adhesive and dry off the water. Most of the commonly used crosslinkers will react with water over a period of time and lose effectiveness. In some two-component PUD s, the system may increase in viscosity and even gel, giving the user some idea of when the useful life of the crosslinker is approaching its end. In other instances, no viscosity increases or other visible indications signal that the crosslinker has reached the end of its useful life. The improvements in physical properties, solvent resistance, and water resistance normally provided by a crosslinked PUD adhesive would not be fully realized, in this case. 

Depending on the formulations various grades of water resistance can be achieved according to EN 204 (D1-D4) [172], For the two-component PVAc adhesives crosslinking and hence a duroplastic behavior is effectuated by addition of hardening resins (e.g. on basis of formaldehyde), complex forming salts (based... 

Two-component epoxy resin water thinned dispersions are now being used as floor sealers. They have good adhesion to concrete as well as good chemical resistance. However, the particle size of the dispersion is comparatively large (approximately 1-1.5 microns) and consequently penetration into good-quality concrete is minimal and an on-surface seal is obtained. However, with porous low-quality concrete substances, considerable binding/strengthening, etc. of the surface can be achieved with water-dispersible epoxy resin-based floor sealer. 

Moisture-curable urethane systems (one-pack) can be considered as two-component systems which use atmospheric moisture as the second component. One-pack urethane coatings can be produced that are similar in physical properties to the two-pack systems for almost all applications. These highly complex systems can have a great deal of flexibility. Claimed advantages are a one-pack system, rapid cure, even at low temperatures, excellent chemical and abrasion resistance and good flexibility. Although these systems have been available for some time in other countries of Europe, they are only recently beginning to be of interest in the UK. 

The conclusions are that when coatings have resistances greater than 10 0cm (i.e. when corrosion is absent) then their resistances may be measured by either d.c. or a.c. However d.c. measurements can be made more quickly, they are easier to make and the apparatus is less costly. It has also been suggested that such measurements provide a basis for the prediction of performance. On the other hand, when corrosion has started, then a.c. should be used, since the values obtained can be resolved into two components, which provide a means of detecting and following the corrosion beneath the coating. 

HARRIOTT 25 suggested that, as a result of the effects of interfaeial tension, the layers of fluid in the immediate vicinity of the interface would frequently be unaffected by the mixing process postulated in the penetration theory. There would then be a thin laminar layer unaffected by the mixing process and offering a constant resistance to mass transfer. The overall resistance may be calculated in a manner similar to that used in the previous section where the total resistance to transfer was made up of two components—a Him resistance in one phase and a penetration model resistance in the other. It is necessary in equation 10.132 to put the Henry s law constant equal to unity and the diffusivity Df in the film equal to that in the remainder of the fluid D. The driving force is then CAi — CAo in place of C Ao — JPCAo, and the mass transfer rate at time t is given for a film thickness L by ... 

At a particular location in a distillation column, where the temperature is 350 K and the pressure 500 m Hg, the tnol fraction of the more volatile component in the vapour is 0.7 at the interface with the liquid and 0.5 in the bulk of the vapour. The molar latent heat of the more volatile component is 1.5 times that of the less volatile. Calculate the mass transferrates (kmol m s-11 of the two components. The resistance to mass transfer in the vapour may be considered to lie in a stagnant film of thickness 0.5 mm at the interface. The diffusivity in the vapour mixture is 2 x )() ° mV. ... 

Since most polymers, including elastomers, are immiscible with each other, their blends undergo phase separation with poor adhesion between the matrix and dispersed phase. The properties of such blends are often poorer than the individual components. At the same time, it is often desired to combine the process and performance characteristics of two or more polymers, to develop industrially useful products. This is accomplished by compatibilizing the blend, either by adding a third component, called compatibilizer, or by chemically or mechanically enhancing the interaction of the two-component polymers. The ultimate objective is to develop a morphology that will allow smooth stress transfer from one phase to the other and allow the product to resist failure under multiple stresses. In case of elastomer blends, compatibilization is especially useful to aid uniform distribution of fillers, curatives, and plasticizers to obtain a morphologically and mechanically sound product. Compatibilization of elastomeric blends is accomplished in two ways, mechanically and chemically. 

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