Thermoplastics cross-linking

TPEs from thermoplastics-mbber blends are materials having the characteristics of thermoplastics at processing temperature and that of elastomers at service temperature. This unique combination of properties of vulcanized mbber and the easy processability of thermoplastics bridges the gap between conventional elastomers and thermoplastics. Cross-linking of the mbber phase by dynamic vulcanization improves the properties of the TPE. The key factor that controls the properties of TPE is the blend morphology. It is essential that in a continuous plastic phase, the mbber phase should be dispersed uniformly, and the finer the dispersed phase the better are the properties. A number of TPEs from dynamically vulcanized mbber-plastic blends have been developed by Bhowmick and coworkers [98-102]. 

I elastomer vulcanization thermoplastics cross-linking I curing of coatings I grafting... 

Dimethylethyl 1-methyl-1-phenylethyl peroxide, tert-Butyl a,a-dimethylbenzyl peroxide EINECS 222-389-8 Luperco 801-XL Peroxide, 1,1-dimethylethyl 1-methyl-1-phenylethyl Trigonox T. Used as an initiator for high-temperature cure of polyester resins, curing elastomers, and polymer modification thermoplastic cross-linking. ElfAtnchem N. Am. 

TPR Thermoplastic cross-linked rubber for PP Uniroyal Chemical... 

Block copolymer systems have aroused interest with reviews of the synthesis of nylon elastomers, thermoplastic polyether-polyamide elastomers, and thermoplastic cross-linked polyamides of 3,3 -bis(hydroxymelhyl) glutaric add. Block copolymers were also reported from poly(/n-phenylene isophthalamidc) and poly(ethylene oxide) or poly(dimethylsiloxane). The polycondensation of oco -dicarboxylic-poly(amide 11) and x -dihydroxy-polyoxyethylene has also been studied and rate constants and activation energies evaluated for the process. The polycondensation of axo -diacid and e9o> -diester-poly(amide 11) oligomers with cuco -dihydroxy-polyether oligomers has similarly been reported. Lactam Rli -opening Polymerization Routes.—The effects of ring size, substitution and the presence of heteroatoms on the polymerizability of lactams has been the subject of reviews. - In the field of lactam polymerization, two systems have evoked major interest, namely caprolactam and 2-pyrrolidone. Studies on caprolactam have reported the effect of water on the mechanism of polymerization and polymerization rate, where it was found that the process was... 

In industry the effects of cross-linking are viewed in two ways. If a thermoplastic cross-links slightly after processing, it will acquire thermal and mechanical... 

Polymers that soften or melt and then solidify and regain their original properties on cooling are called thermoplastic. A thermoplastic polymer is usually a single strand of linear polymer with few if any cross-links. 

Polyolefins. In these thermoplastic elastomers the hard component is a crystalline polyolefin, such as polyethylene or polypropylene, and the soft portion is composed of ethylene-propylene rubber. Attractive forces between the rubber and resin phases serve as labile cross-links. Some contain a chemically cross-linked rubber phase that imparts a higher degree of elasticity. 

No polymer is ever 100% crystalline at best, patches of crystallinity are present in an otherwise amorphous matrix. In some ways, the presence of these domains of crystallinity is equivalent to cross-links, since different chains loop in and out of the same crystal. Although there are similarities in the mechanical behavior of chemically cross-linked and partially crystalline polymers, a significant difference is that the former are irreversibly bonded while the latter are reversible through changes of temperature. Materials in which chemical cross-linking is responsible for the mechanical properties are called thermosetting those in which this kind of physical cross-linking operates, thermoplastic. 

We noted above that the presence of monomer with a functionality greater than 2 results in branched polymer chains. This in turn produces a three-dimensional network of polymer under certain circumstances. The solubility and mechanical behavior of such materials depend critically on whether the extent of polymerization is above or below the threshold for the formation of this network. The threshold is described as the gel point, since the reaction mixture sets up or gels at this point. We have previously introduced the term thermosetting to describe these cross-linked polymeric materials. Because their mechanical properties are largely unaffected by temperature variations-in contrast to thermoplastic materials which become more fluid on heating-step-growth polymers that exceed the gel point are widely used as engineering materials. 

Cross-linking of a polymer elevates and extends the mbbery plateau little effect on T is noted until extensive cross-linking has been introduced (23,25,28). A cross-link joins more than two primary polymer chains together. In practice, cross-linking of acryflc polymers is used to decrease thermoplasticity and solubility and increase resilience. In some instances cross-linking moieties are used in reactions of a polymer with a substrate (20). The chemistry of cross-linking is described in references 11 and 29—38. 

Thermal Oxidative Stability. ABS undergoes autoxidation and the kinetic features of the oxygen consumption reaction are consistent with an autocatalytic free-radical chain mechanism. Comparisons of the rate of oxidation of ABS with that of polybutadiene and styrene—acrylonitrile copolymer indicate that the polybutadiene component is significantly more sensitive to oxidation than the thermoplastic component (31—33). Oxidation of polybutadiene under these conditions results in embrittlement of the mbber because of cross-linking such embrittlement of the elastomer in ABS results in the loss of impact resistance. Studies have also indicated that oxidation causes detachment of the grafted styrene—acrylonitrile copolymer from the elastomer which contributes to impact deterioration (34). 

Cyanoacrylate adhesives (Super-Glues) are materials which rapidly polymerize at room temperature. The standard monomer for a cyanoacrylate adhesive is ethyl 2-cyanoacrylate [7085-85-0], which readily undergoes anionic polymerization. Very rapid cure of these materials has made them widely used in the electronics industry for speaker magnet mounting, as weU as for wire tacking and other apphcations requiring rapid assembly. Anionic polymerization of a cyanoacrylate adhesive is normally initiated by water. Therefore, atmospheric humidity or the surface moisture content must be at a certain level for polymerization to take place. These adhesives are not cross-linked as are the surface-activated acryhcs. Rather, the cyanoacrylate material is a thermoplastic, and thus, the adhesives typically have poor temperature resistance. 

Improved heat resistance is the most important advantage of cross-linked polyethylene (XITK) over thermoplastic polyethylene. A power cable... 

EPDM-Derived Ionomers. Another type of ionomer containing sulfonate, as opposed to carboxyl anions, has been obtained by sulfonating ethylene—propjlene—diene (EPDM) mbbers (59,60). Due to the strength of the cross-link, these polymers are not inherently melt-processible, but the addition of other metal salts such as zinc stearate introduces thermoplastic behavior (61,62). These interesting polymers are classified as thermoplastic elastomers (see ELASTOLffiRS,SYNTHETIC-THERMOPLASTICELASTOLffiRS). 

In the case of phenoHcs, it is possible to make linear thermoplastic polymers called novolaks, but this is done by reaction of less than one mole of formaldehyde with one mole of phenol the resulting resin has a large excess of free phenol. Usually in appHcation hexamethylene tetramine (HEXA) is added to the novolak. When heated, the HEXA breaks down into ammonia and formaldehyde and enters the reaction to form a light degree of cross-links in the final product. 

Organic peroxides are used in the polymer industry as thermal sources of free radicals. They are used primarily to initiate the polymerisation and copolymerisation of vinyl and diene monomers, eg, ethylene, vinyl chloride, styrene, acryUc acid and esters, methacrylic acid and esters, vinyl acetate, acrylonitrile, and butadiene (see Initiators). They ate also used to cute or cross-link resins, eg, unsaturated polyester—styrene blends, thermoplastics such as polyethylene, elastomers such as ethylene—propylene copolymers and terpolymers and ethylene—vinyl acetate copolymer, and mbbets such as siUcone mbbet and styrene-butadiene mbbet. 

As with all thermoplastic elastomers, the copolyesterethers can be processed as thermoplastics. They are linear polymers and contain no chemical cross-links, thus the vulcanisation step needed for thermosetting elastomers is eliminated and scrap elastomer can be re-used in the same process as virgin material (176—180). 

Secondary bonds are considerably weaker than the primary covalent bonds. When a linear or branched polymer is heated, the dissociation energies of the secondary bonds are exceeded long before the primary covalent bonds are broken, freeing up the individual chains to flow under stress. When the material is cooled, the secondary bonds reform. Thus, linear and branched polymers are generally thermoplastic. On the other hand, cross-links contain primary covalent bonds like those that bond the atoms in the main chains. When a cross-linked polymer is heated sufficiently, these primary covalent bonds fail randomly, and the material degrades. Therefore, cross-linked polymers are thermosets. There are a few exceptions such as cellulose and polyacrylonitrile. Though linear, these polymers are not thermoplastic because the extensive secondary bonds make up for in quantity what they lack in quahty. 

Fig. 1. (a) Interaction of high energy electromagnetic radiation with a preformed thermoplastic polymer to develop (b) cross-linked network polymer... 

Advantages of the electron beam processor are its abiUty to penetrate thick and highly pigmented coatings. It is used to cross-link reactive unsaturated polymers, nonreactive thermoplastic polymers, iasulation, and wire-cable covetings (4,9,16) (see Insulation, electric-wire and cable COVERDIGS). 

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