Thermal boron nitride

The interelectrode insulators, an integral part of the electrode wall stmcture, are required to stand off interelectrode voltages and resist attack by slag. Well cooled, by contact with neighboring copper electrodes, thin insulators have proven to be very effective, particularly those made of alumina or boron nitride. Alumina is cheaper and also provides good anchoring points for the slag layer. Boron nitride has superior thermal conductivity and thermal shock resistance. 

Sihcon nitride has good strength retention at high temperature and is the most oxidation resistant nitride. Boron nitride [10043-11 -5] has excellent thermal shock resistance and is in many ways similar to graphite, except that it is not an electrical conductor. 

Uses. In spite of unique properties, there are few commercial appUcations for monolithic shapes of borides. They are used for resistance-heated boats (with boron nitride), for aluminum evaporation, and for sliding electrical contacts. There are a number of potential uses ia the control and handling of molten metals and slags where corrosion and erosion resistance are important. Titanium diboride and zirconium diboride are potential cathodes for the aluminum Hall cells (see Aluminum and aluminum alloys). Lanthanum hexaboride and cerium hexaboride are particularly useful as cathodes ia electronic devices because of their high thermal emissivities, low work functions, and resistance to poisoning. 

Uses. Hot-pressed hBN is useful for high temperature electric or thermal insulation, vessels, etc, especially in inert or reducing atmospheres, and for special materials such as IITV semiconductors (qv). Its low thermal expansion makes it resistant to thermal shock. The powder can be used as a mold release agent or as thermal insulation. Boron nitride is also available in fiber form (19). BN deposited pyrolyticaHy on refractory substrates at 1200—1800°C has a turbostratic stmcture and low porosity it has greater chemical resistance and is impervious to helium. 

Materials made of siHcon nitride, siHcon oxynitride, or sialon-bonded siHcon carbide have high thermal shock and corrosion resistance and may be used for pump parts, acid spray nozzles, and in aluminum reduction ceUs (156—159). A very porous siHcon carbide foam has been considered for surface combustion burner plates and filter media. It can also be used as a substrate carrying materials such as boron nitride as planar diffusion source for semiconductor doping appHcations. 

Cubic boron nitride (c-BN) is a different material altogether from h-BN, with a structure similar to that of diamond, which is characterized by extremely high hardness (second to diamond) and high thermal conductivity.As such, it is a material of great interest and a potential competitor to diamond, particularly for cutting and grinding applications. Its characteristics and properties are shown in Table 10.3... 

Boron-containing nonoxide amorphous or crystalline advanced ceramics, including boron nitride (BN), boron carbide (B4C), boron carbonitride (B/C/N), and boron silicon carbonitride Si/B/C/N, can be prepared via the preceramic polymers route called the polymer-derived ceramics (PDCs) route, using convenient thermal and chemical processes. Because the preparation of BN has been the most in demand and widespread boron-based material during the past two decades, this chapter provides an overview of the conversion of boron- and nitrogen-containing polymers into advanced BN materials. 

Cubic Phase of Boron Nitride c-BN. The cubic phase of boron nitride (c-BN) is one of the hardest materials, second only to diamond and with similar crystal structure. It is the first example of a new material theoretically predicted and then synthesized in laboratory. From automated synthesis a microcrystalline phase of cubic boron nitride is recovered at ambient conditions in a metastable state, providing the basic material for a wide range of cutting and grinding applications. Synthetic polycrystalline diamonds and nitrides are principally used as abrasives but in spite of the greater hardness of diamond, its employment as a superabrasive is limited by a relatively low chemical and thermal stability. Cubic boron nitride, on the contrary, has only half the hardness of diamond but an extremely high thermal stability and inertness. 

Cubic BC2N. Hetero-diamond B C—N compounds have recently received a great interest because of their possible applications as mechanical and optical devices. The similar properties and structures of carbon and boron nitrides (graphite and hexagonal BN, diamond, and cubic BN) suggested the possible synthesis of dense compounds with all the three elements. Such new materials are expected to combine the best properties of diamond (hardness) and of c-BN (thermal stability and chemical inertness). Several low-density hexagonal phases of B,C, and N have been synthesized [534] while with respect to the high-density phases, different authors report contradictory data [535-538], but the final products are probably solid mixtures of c-BN and dispersed diamonds [539]. 

In experiments run over a number of cycles, the activity was observed to increase after the first cycle, unlike the y-A Os counterpart which deactivated. Using BN, no Pt sintering occurred and this was ascribed to the high thermal conductivity of BN, ensuring that no local hot-spots were formed. On the basis of XPS, the locus of Pt particle attachment was proposed to be surface boron oxide impurities. Taylor and Pollard have compared the activities of silica (194 m g ) and boron nitride (7 m g ) supported vanadium oxide catalysts for propane oxidation. The use of boron nitride was reported to significantly... 

Heating borazine in vacuo at 70°C yields poly(borazylene) polymers, which are soluble in solvents such as tetrahydrofuran or glyme and could be thermolyzed to boron nitride in good yields (120). Other soluble preceramic polymers were produced by transition-metal catalyzed formation of B-alkenylborazines (eq. 34) which were thermally polymerized under mild conditions to poly(alkenylborazines). The latter yielded boron nitride having low carbon contents when thermolyzed in an ammonia atmosphere (121). 

NISTCERAM National Institute of Standards and Techology Gas Research Institute, Ceramics Division mechanical, physical, electrical, thermal, corrosive, and oxidation properties for alumina nitride, beryllia, boron nitride, silicon carbide, silicon nitride, and zirconia... 

Boron nitride is a ceramic with outstanding properties. It is thermally stable at temperatures up to 2,730 °C, is a good electrical insulator, and has a high thermal conductivity coupled with excellent thermal-shock resistance. It is also chemically inert. 

---