Synthetic polyisoprene rubbers polymer

Synthetic polyisoprene rubbers were found by Harries during 1910 [19], to be successfully hydrochlorinated. These synthetic polyisoprenes resemble natural rubber, which is also a polymer of isoprene which occurs naturally and therefore hydrogen chloride is rapidly added when the rubber is exposed to it thus forming a protective film of chlorinated rubber or hydrogen chloride. Polybutadiene, and butadiene acrylonitrile rubbers do not add hydrogen chloride from hydrochloric acid. 

Steinbuchel and co-workers, using rubbers as the sole source of carbon, found that NR and IR (synthetic polyisoprene rubber) biodegrade at a similar rate in the presence of Pseudomonas aeruginosa. NR gloves were 26% mineralised in 6 week compared with 21% for IR gloves. This slight difference may well have been due to the difference in the antioxidants used in the formulation, although these were not identified. It is clear, however that, contrary to the views of some environmentalists, there is no intrinsic difference between natural and synthetic polymers. 

Between the 1920s when the initial commercial development of mbbery elastomers based on 1,3-dienes began (5—7), and 1955 when transition metal catalysts were fkst used to prepare synthetic polyisoprene, researchers in the U.S. and Europe developed emulsion polybutadiene and styrene—butadiene copolymers as substitutes for natural mbber. However, the tire properties of these polymers were inferior to natural mbber compounds. In seeking to improve the synthetic material properties, research was conducted in many laboratories worldwide, especially in the U.S. under the Rubber Reserve Program. 

Other polymers used in the PSA industry include synthetic polyisoprenes and polybutadienes, styrene-butadiene rubbers, butadiene-acrylonitrile rubbers, polychloroprenes, and some polyisobutylenes. With the exception of pure polyisobutylenes, these polymer backbones retain some unsaturation, which makes them susceptible to oxidation and UV degradation. The rubbers require compounding with tackifiers and, if desired, plasticizers or oils to make them tacky. To improve performance and to make them more processible, diene-based polymers are typically compounded with additional stabilizers, chemical crosslinkers, and solvents for coating. Emulsion polymerized styrene butadiene rubbers (SBRs) are a common basis for PSA formulation [121]. The tackified SBR PSAs show improved cohesive strength as the Mooney viscosity and percent bound styrene in the rubber increases. The peel performance typically is best with 24—40% bound styrene in the rubber. To increase adhesion to polar surfaces, carboxylated SBRs have been used for PSA formulation. Blends of SBR and natural rubber are commonly used to improve long-term stability of the adhesives. 

The infrared spectra of hevea (natural rubber), balata (or guttapercha), the latter both in the crystalline (a) and the amorphous forms, and of synthetic polyisoprene are compared in Fig. 32. The hevea and balata (amorphous) spectra offer calibrations for cfs-1,4 and irans-1,4 structures, respectively, in the synthetic polymer. Owing to the presence of the methyl substituent, however, the spectral difference between the as and trans forms is slight both absorb at about 840... 

The determination of the various types of geometric isomers associated with unsaturation in Polymer chains is of great importance, for example, in the study of the structure of modern synthetic rubbers. In table below are listed some of the important infrared absorption bands which arise from olefinic groups. In synthetic "natural" rubber, cis-1, 4-polyisoprene, relatively small amounts of 1, 2 and 3, 4-addition can easily be detected, though it is more difficult to distinguish between the cis and trans-configurations. Nuclear magnetic resonance spectroscopy is also useful for this analysis. 

The structural uniformity of synthetic polymers is in general not as perfect as in the case of their natural counterparts. However, using special initiators and optimized polymerization conditions, it is possible to prepare quite homogeneous CIS-1,4-polyisoprene ( synthetic natural rubber ). 

Natural Rubber and Synthetic Polyisoprene Polybutadiene and Its Copolymers Polyisobutylene and Its Copolymers Ethylene-Propylene Copolymers and Terpolymers Polychloroprene Silicone Elastomers Fluorocarbon Elastomers Fluorosilicone Elastomers Electron Beam Processing of Liquid Systems Grafting and Other Polymer Modifications... 

Natural rubber (NR) and guttapercha consist essentially of polyisoprene in cis-l, 4 and trans-1,4 isomers, respectively. Commercially produced synthetic polyisoprenes have more or less identical structure but reduced chain regularity, although some may contain certain proportions of 1,2- and 3,4-isomers. Microstructure differences not only cause the polymers to have different physical properties but also affect their response to radiation. The most apparent change in microstructure on irradiation is the decrease in unsaturation. It is further promoted by the addition of thiols and other compounds.130 On the other hand, antioxidants and sulfur were found to reduce the rate of decay of unsaturation.131 A significant loss in unsaturation was found, particularly in polyisoprenes composed primarily of 1,2- and 3,4-isomers.132,133... 

Natural rubber is a polymer of isoprene- most often cis-l,4-polyiso-prene - with a molecular weight of 100,000 to 1,000,000. Typically, a few percent of other materials, such as proteins, fatty acids, resins and inorganic materials is found in natural rubber. Polyisoprene is also created synthetically, producing what is sometimes referred to as "synthetic natural rubber". Owing to the presence of a double bond in each and every repeat unit, natural rubber is sensitive to ozone cracking. Some natural rubber sources called gutta percha are composed of trans-1,4-poly isoprene, a structural isomer which has similar, but not identical properties. Natural rubber is an elastomer and a thermoplastic. However, it should be noted that as the rubber is vulcanized it will turn into a thermoset. Most rubber in everyday use is vulcanized to a point where it shares properties of both, i.e., if it is heated and cooled, it is degraded but not destroyed. 

With the availability of polymerization catalysts, extensive efforts were devoted to developing economical processes for manufacture of isoprene. Several synthetic routes have been commercialized. With natural rubber as an alternative, the ultimate value of the polymer was more or less dictated by that market. The first commercial use of isoprene in the United States started in 1940. It was used as a minor comonomer with isobutylene for the preparation of butyl mbber. Polyisoprene was commercialized extensively in the 1960s (6). In the 1990s isoprene is used almost exclusively as a monomer for polymerization (see Elastomers, synthetic-polyisoprene). 

The most fundamental classification of polymers is whether they are naturally occurring or synthetic. Common natural polymers (often referred to as biopolymers) include macromolecules such as polysaccharides e.g., starches, sugars, cellulose, gums, etc.), proteins e.g., enzymes), fibers e.g., wool, silk, cotton), polyisoprenes e.g., natural rubber), and nucleic acids e.g., RNA, DNA). The synthesis of biodegradable polymers from natural biopolymer sources is an area of increasing interest, due to dwindling world petroleum supplies and disposal concerns. 

The polymers of rubber plastics have unsaturated hydrocarbon chain structure, since they are polymerized from alkadienes. The general formula of poly(l,3-butadiene) or butadiene rubber (BR) and polyisoprene or natural rubber (NR) is drawn in Scheme 12.5, where X is hydrogen in BR and methyl group in synthetic polyisoprene or NR. The free radical mechanism of thermal decomposition starts by homolytic scission of the alkyl C-C bonds. Two primary macroradicals (4 and 5) are formed for which the rearrangement... 

Synthetic natural rubber, cw-polyisoprene, is an example of a stereospecific polymer made possible by this means. There are five types of stereo specific (or stereoregular) structures cis, trans, isotactic, syndi-otactic, and tritactic. 

Synthetic polyisoprene, prepared by free-radical polymerization of isoprene monomer, is a copolymer of six structurally distinct kinds of isoprene chain units. Unlike natural rubber, which is a regularly repeating Class I structure (cis-1,4), such synthetic polyisoprene does not crystallize. On the other hand, by the use of the appropriate stereospecific catalyst, isoprene monomer can be converted to a regular Class I polymer with the same structure as natural rubber (. ... 

In view of the wide application of Py—GC in industry and research, the development of techniques and equipment for automatic analysis by this method is of great practical interest. An automatic Py—GC system was developed by Coulter and Thompson [69] for Curie-type cells with a filament for specific application in the tyre industry. A typical analysis involves the identification and determination of polymers in a tyre material sample. The material of a tyre is essentially a mixture of polymers, most often natural rubber (polyisoprene), synthetic polyisoprene, polybutadiene and butadiene-styrene copolymer. A tube is normally made of a material based on butyl rubber and a copolymer of isobutylene with small amounts of isoprene. In addition to the above ingredients, the material contains another ten to twelve, such as sulphur, zinc oxide, carbon black, mineral oil, pine pitch, resins, antioxidants, accelerators and stearic acid. In analysing very small samples of the tyre material, the chemist must usually answer the following question on the basis of which polymers is the tyre made and what is their ratio The problem is not made easier by the fact that cured rubber is not soluble in any solvent. 

Uncontrolled oxidation of rubber is detrimental to its physical properties. Oxidation reactions take place readily at unsaturated groups in polymers and are often referred to collectively as epoxidation however, oxidation under controlled conditions can lead to useful products such as the epoxidized natural rubber introduced by the Malaysian Rubber Producers Association (Schults etal., 1983 Cunneen and Porter, 1965 Ceresa, 1965 Avery and Watson, 1956). Natural rubber in the latex form is treated with hydrogen peroxide dissolved in acetic acid. This gives 50% epoxidized natural rubber. This rubber shows very interesting physical properties and excellent carbon black dispersion. Similarly, nonaqueous epoxidizations of synthetic polyisoprene can be achieved... 

The simplest technique is to dissolve the polymer in the appropriate solvent add the peroxide initiator, which abstracts a hydrogen radical and generates a radical on the polymer chain and then add fresh monomer for grafting onto this site. This technique has been employed in grafting methylacrylate onto natural rubber and synthetic polyisoprene. In this manner, several commercially useful products such as ABS resins have been prepared however, tire elastomers are not made in this manner because of the generation of micro and macro gel particles, which are detrimental to physical properties. In many cases when latex grafting has been used, the product has usually been targeted toward thermoplastic applications rather than rubber applications. 

---