Initiator peroxide

FIGURE 6 17 Mechanism of peroxide initiated free radical polymerization of ethylene... 

The mechanism of free radical polymerization of ethylene is outlined m Figure 6 17 Dissociation of a peroxide initiates the process m step 1 The resulting per oxy radical adds to the carbon-carbon double bond m step 2 giving a new radical which then adds to a second molecule of ethylene m step 3 The carbon-carbon bond forming process m step 3 can be repeated thousands of times to give long carbon chains... 

Peroxide curing systems Peroxide decomposers Peroxide initiators Peroxides... 

Polymerization. The first successful polymerizations of VDE in aqueous medium using peroxide initiators at 20—150°C and pressures above 30 MPa were described in a patent issued in 1948 (73). About a year later, the first copolymerizations of VDE with ethylene and halogenated ethylenes were also patented (74). After a hiatus of over 12 years a commercially feasible process was developed and PVDE was ready for market introduction (2). 

Approximately 100 different organic peroxide initiators, in well over 300 formulations, are commercially produced throughout the wodd, primarily for the polymer and resin industries (22—27). A multiclient study covets the commercial producers and users of organic peroxides as well as other initiators, and their commercial markets and appHcations (28). 

Diall l Peroxides. Some commercially available diaLkyl peroxides and their corresponding 10-h half-life temperatures in dodecane are Hsted in Table 6 (44). DiaLkyl peroxides initially cleave at the oxygen—oxygen bond to generate alkoxy radical pairs ... 

Aqueous Phase. In contrast to photolysis of ozone in moist air, photolysis in the aqueous phase can produce hydrogen peroxide initially because the hydroxyl radicals do not escape the solvent cage in which they are formed (36). 

The decomposition kinetics of an organic peroxide, as judged by 10-h HLT, largely determines the suitabiUty of a particular peroxide initiator in an end use appHcation (22). Other important factors ate melting point, solubiUty, cost, safety, efficiency, necessity for refrigerated storage and shipment, compatibihty with production systems, effects on the finished product, and potential for activation. 

Eor apphcation temperatures below 10°C or for acceleration of cure rates at room temperature, nonredox systems such as ben2oyl peroxide initiated by tertiary amines such as dimethylaruline (DMA) have been appHed widely. Even more efficient cures can be achieved using dimethyl- -toluidine (DMPT), whereas moderated cures can be achieved with diethylaruline (DEA). 

Bulk polymerization has been studied at relatively low temperatures and in toluene and carbon tetrachloride solutions carried to low conversions (12). The effects of temperature and different organic peroxide initiators have been observed. The molecular weight of soluble polymer after 3% conversion is ca — 19,000 and is somewhat dependent on initiator concentration or temperature between 35 and 65 °C. With di-2-methylpentanoyl... 

Scratch resistance of polymer from DADC is improved by novel mixtures of peroxide initiators such as 5% isopropyl percarbonate with 3.5% benzoyl peroxide (16). In order to force completion of polymerization and attain the best scratch resistance in lenses, uv radiation is appHed (17). Eyeglass lenses can be made by prepolymerization in molds followed by removal for final thermal cross-linking (18). 

Telomerization. Polymerization of DAP is accelerated by telogens such as CBr, which are more effective chain-transfer agents than the monomer itself (65) gelation is delayed. The telomers are more readily cured in uv than DAP prepolymers. In telomerizations with CCl with peroxide initiator, at a DAP/CCl ratio of 20, the polymer recovered at low conversion has a DP of 12 (66). 

Titanates trigger peroxide-initiated curing of unsaturated polyesters to give products of superior color, compared to conventional cobalt-initiated... 

Unsaturated polyester resin powders can provide a colored and finished exterior molded surface or a finish ready for painting. Normally, a primer/sealer must be appHed to molded articles prior to painting. In addition to the unsaturated polyester resin, multifimctional unsaturated monomers such as triaHyl cyanurate (TAC) [101-37-1] or diaHyl phthalate (DAP) [131-17-9] suitable peroxide initiators (qv) or mixtures thereof, and mold release agents (qv) are used to formulate the coating powder (46). 

Application. Polyesters are cured by free radicals, most commonly produced by the use of peroxides. A wide range of peroxide initiators (qv) are available for use in curing polyesters. Most peroxide initiators are thermally decomposed into free radicals, and the common initiators used at room temperature requke the use of a promoter such as dimethylaniline or cobalt octoate. 

Composite resins can be cured using a variety of methods. Intraoral curing can be done by chemical means, where amine—peroxide initiators are blended in the material to start the free-radical reaction. Visible light in the blue (470—490 nm) spectmm is used to intraoraHy cure systems containing amine—quin one initiators (247). Ultraviolet systems were used in some early materials but are no longer available (248). Laboratory curing of indirect restorations can be done by the above methods as well as the additional appHcation of heat and pressure (249,250). 

A polymerization process involving a monomer, an organic peroxide initiator and an organic solvent underwent an energetic runaway reaction. All the contents in the polymerization reactor were lost. The emergency relief system prevented major damage to the equipment. 

The reaction is particularly effective with alkenes with electron-attracting substituents such as diethyl maleate. When the reaction is conducted thermally with a peroxide initiator at 160°C, the product mixture is much more complex ... 

Qiu et al. [11] reported that the aromatic tertiary amine with an electron-rich group on the N atom would favor nucleophilic displacement and thus increase the rate of decomposition of diacyl peroxide with the result of increasing the rate of polymerization (Table 1). They also pointed out that in the MMA polymerization using organic peroxide initiator alone the order of the rate of polymerization Rp is as follows ... 

It is interesting to study the polymerization of functional monomer containing an amino group, so-called polymerizable amine by peroxide initiator, which could be anticipated to cause less pulpal irritation and toxic... 

Peroxide initiators may also undergo primary radical transfer to produce unsaturated end groups, which may result in a less stable polymer. In the case of benzoyl peroxide, an additional possibility is initiation by phenyl radicals to give a polymer with terminal phenyl groups [Eq. (17)] ... 

Cittadini [60] and Corso [61] found that azo-initiated polymer liberates HCI more rapidly than peroxide-initiated material. Stromberg et al. [62] confirmed these findings and in addition found that PVC prepared by gamma irradiation was still more stable. Talamini and coworkers... 

An alternating copolymer of a-methyl styrene and oxygen as an active polymer was recently reported [20]. When a-methyl styrene and AIBN are pressurized with O2, poly-a-methylstyreneperoxide is obtained. Polymerization kinetic studies have shown that the oligoperoxides mentioned above were as reactive as benzoyl peroxide, which is a commercial peroxidic initiator. Table 1 compares the overall rate constants of some oligoperoxides with that of benzoyl peroxide. 

Table 1 Overall Rate Constants, k, of Some Peroxidic Initiators for Styrene Polymerization at 80 C...

Unsaturated polyester finishes of this type do not need to be stoved to effect crosslinking, but will cure at room temperature once a suitable peroxide initiator cobalt salt activator are added. The system then has a finite pot life and needs to be applied soon after mixing. Such a system is an example of a two-pack system. That is the finish is supplied in two packages to be mixed shortly before use, with obvious limitations. However, polymerisation can also be induced by ultra violet radiation or electron beam exposure when polymerisation occurs almost instantaneously. These techniques are used widely in packaging, particularly cans, for which many other unsaturated polymers, such as unsaturated acrylic resins have been devised. 

In general, aliphatic diacyl peroxide initiators should be considered as sources of alkyl, rather than of aeyloxy radicals. With few exceptions, aliphatic acyloxy radicals have a transient existence at best. For certain diacyl peroxides (36) where R is a secondary or tertiary alkyl group there is controversy as to whether loss of carbon dioxide occurs in concert with 0-0 bond cleavage. Thus, ester end groups observed in polymers prepared with aliphatic diaeyl peroxides are unlikely to arise directly from initiation, but rather from transfer to initiator (see 3.3,2.1.4),... 

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