Synthetic polyisoprene rubbers

The choice of elastomer has the greatest effect on a formulation. The most common elastomers that can be used for closures for injectable products are given in Table 12.5. Of these elastomers, natural rubber, synthetic polyisoprene, butyl, chlorobutyl and bromobutyl rubber are typically used for the manufacture of rubber closures and stoppers used in the packaging and administration of parenterals. 

IR Isoprene rubber (synthetic), polyisoprene MMAP modified mixed aniline point... 

The generally accepted upper limit of temperature for moulding natural rubber compounds is around 180 °C above which there is a tendency to foul moulds. Due to their lower content of non-rubbers synthetic polyisoprenes may tolerate mould temperatures of 200 °C. The advantage of lower fouling tendency is evident in reduced down time of machines while moulds are changed for cleaning. 

NBRin pLASTOMERS, SYNTHETIC - NITRILE RUBBER] (Vol 8) -cis-l,4-polyisoprene in pLASTOMERS SYNTHETIC - POLYISOPRENE] (Vol 9)... 

The use of alkaU metals for anionic polymerization of diene monomers is primarily of historical interest. A patent disclosure issued in 1911 (16) detailed the use of metallic sodium to polymerize isoprene and other dienes. Independentiy and simultaneously, the use of sodium metal to polymerize butadiene, isoprene, and 2,3-dimethyl-l,3-butadiene was described (17). Interest in alkaU metal-initiated polymerization of 1,3-dienes culminated in the discovery (18) at Firestone Tire and Rubber Co. that polymerization of neat isoprene with lithium dispersion produced high i7j -l,4-polyisoprene, similar in stmcture and properties to Hevea natural mbber (see ELASTOLffiRS,SYNTHETic-POLYisoPRENE Rubber, natural). 

Black Rubber 3773 polyisoprene, synthetic good poor poor... 

Between the 1920s when the initial commercial development of mbbery elastomers based on 1,3-dienes began (5—7), and 1955 when transition metal catalysts were fkst used to prepare synthetic polyisoprene, researchers in the U.S. and Europe developed emulsion polybutadiene and styrene—butadiene copolymers as substitutes for natural mbber. However, the tire properties of these polymers were inferior to natural mbber compounds. In seeking to improve the synthetic material properties, research was conducted in many laboratories worldwide, especially in the U.S. under the Rubber Reserve Program. 

The discovery by Ziegler that ethylene and propylene can be polymerized with transition-metal salts reduced with trialkyl aluminum gave impetus to investigations of the polymerization of conjugated dienes (7—9). In 1955, synthetic polyisoprene (90—97% tij -l,4) was prepared using two new catalysts. A transition-metal catalyst was developed at B. E. Goodrich (10) and an alkaU metal catalyst was developed at the Ekestone Tke Rubber Co. (11). Both catalysts were used to prepare tij -l,4-polyisoprene on a commercial scale (9—19). 

Other polymers used in the PSA industry include synthetic polyisoprenes and polybutadienes, styrene-butadiene rubbers, butadiene-acrylonitrile rubbers, polychloroprenes, and some polyisobutylenes. With the exception of pure polyisobutylenes, these polymer backbones retain some unsaturation, which makes them susceptible to oxidation and UV degradation. The rubbers require compounding with tackifiers and, if desired, plasticizers or oils to make them tacky. To improve performance and to make them more processible, diene-based polymers are typically compounded with additional stabilizers, chemical crosslinkers, and solvents for coating. Emulsion polymerized styrene butadiene rubbers (SBRs) are a common basis for PSA formulation [121]. The tackified SBR PSAs show improved cohesive strength as the Mooney viscosity and percent bound styrene in the rubber increases. The peel performance typically is best with 24—40% bound styrene in the rubber. To increase adhesion to polar surfaces, carboxylated SBRs have been used for PSA formulation. Blends of SBR and natural rubber are commonly used to improve long-term stability of the adhesives. 

The infrared spectra of hevea (natural rubber), balata (or guttapercha), the latter both in the crystalline (a) and the amorphous forms, and of synthetic polyisoprene are compared in Fig. 32. The hevea and balata (amorphous) spectra offer calibrations for cfs-1,4 and irans-1,4 structures, respectively, in the synthetic polymer. Owing to the presence of the methyl substituent, however, the spectral difference between the as and trans forms is slight both absorb at about 840... 

Thermodynamic Analysis. As reported previously, the storage modulus G of PDMS networks with tetrafunctional crosslinks is independent of frequency between 10 3 and 1 Hz (21). This behaviour which is entirely different from that of vulcanized natural rubber or synthetic polyisoprene networks, was attributed to the lack of entanglements, both trapped and untrapped, in these PDMS networks. Figure 4 shows that G of a network with comb-like crosslinks is also frequency independent within an error of 0.5%. For comparison, two curves for PDMS having tetrafunctional crosslinks are also shown. The flat curves imply that slower relaxations are highly unlikely. Hence a thermodynamic analysis of the G data below 1 Hz can be made as they equal equilibrium moduli. 

Methyl-l,3-butadiene CH2C(CH3)CHCH2. A liquid hydrocarbon of boiling point 34 °C. It is regarded as the unit molecule of natural rubber, which is polyisoprene. Synthetic polyisoprene is marketed under a variety of trade names. Isotactic... 

Natural rubber and guttapercha consist essentially of polyisoprene in a s-1,4 and trans-1,4 isomers, respectively. Commercially produced synthetic polyisoprenes have more or less identical structures but reduced chain regularity, although... 

Cross-linking of natural rubber and synthetic polyisoprene has been studied by several investigators using electron beam and gamma radiation. The general conclusion is that the yield of chemical cross-links, G(X), is constant with dose and independent of dose rate and the type of radiation used. Effects of temperature are reported in Bohm and Tveekrem. ... 

Natural Rubber and Synthetic Polyisoprene Polybutadiene and Its Copolymers Polyisobutylene and Its Copolymers Ethylene-Propylene Copolymers and Terpolymers Polychloroprene Silicone Elastomers Fluorocarbon Elastomers Fluorosilicone Elastomers Electron Beam Processing of Liquid Systems Grafting and Other Polymer Modifications... 

Natural rubber (NR) and guttapercha consist essentially of polyisoprene in cis-l, 4 and trans-1,4 isomers, respectively. Commercially produced synthetic polyisoprenes have more or less identical structure but reduced chain regularity, although some may contain certain proportions of 1,2- and 3,4-isomers. Microstructure differences not only cause the polymers to have different physical properties but also affect their response to radiation. The most apparent change in microstructure on irradiation is the decrease in unsaturation. It is further promoted by the addition of thiols and other compounds.130 On the other hand, antioxidants and sulfur were found to reduce the rate of decay of unsaturation.131 A significant loss in unsaturation was found, particularly in polyisoprenes composed primarily of 1,2- and 3,4-isomers.132,133... 

TABLE 33 Accumulation of Extractable from Synthetic Polyisoprene Rubber after Autoclaving for lh... 

Jenke [73] studied the extractabihty of aniline, diphenylguanidine, dedenzyl-amine, and triisopropanolamine from a synthetic polyisoprene rubber similar to the material used in pharmaceutical applications. Rubber samples were autoclaved (121 °C) in contact with water or NaCl 0.9% solution for lh.Table 33 presents the concentration of each compound in solution after the extraction procedure using 2g rubber material. Extraction profiles ranged between 1.64 and 3.73 mg/L, with the exception of diphenylguanidine, whose extraction yield reached 11.76 mg/L. 

Initial attempts to make synthetic rubber similar to NR date back to mid 1800s. Modern synthetic polyisoprene is designed to be similar to natural rubber in structure and properties. Although it has lower green strength, slower cure rates, lower hot tear, and... 

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