Solid acid catalysts coking

The center of the line is located at 126 ppm. The shape and position of the lines are comparable to those observed in the spectra of pyrogenic deposits (sp -hybridized carbon), for example, in coked catalysts where carbon is produced during the deactivation of solid acid catalysts [30, 31]. 

In a series of investigations of the cracking of alkanes and alkenes on Y zeolites (74,75), the effect of coke formation on the conversion was examined. The coke that formed was found to exhibit considerable hydride transfer activity. For some time, this activity can compensate for the deactivating effect of the coke. On the basis of dimerization and cracking experiments with labeled 1-butene on zeolite Y (76), it is known that substantial amounts of alkanes are formed, which are saturated by hydride transfer from surface polymers. In both liquid and solid acid catalysts, hydride transfer from isoalkanes larger than... 

The modem gasolines are produced by blending products from cmde oil distillation, that is, fluid catalytic cracking, hydrocraking, reforming, coking, polymerization, isomerization, and alkylation.Two clear examples of the possible use of solid-acid catalysts in refining processes are the isomerization of lineal alkanes and the alkylation of isobutene with butanes. In both these cases, and due to the octane... 

Zeolite catalysts play a vital role in modern industrial catalysis. The varied acidity and microporosity properties of this class of inorganic oxides allow them to be applied to a wide variety of commercially important industrial processes. The acid sites of zeolites and other acidic molecular sieves are easier to manipulate than those of other solid acid catalysts by controlling material properties, such as the framework Si/Al ratio or level of cation exchange. The uniform pore size of the crystalline framework provides a consistent environment that improves the selectivity of the acid-catalyzed transformations that form C-C bonds. The zeoHte structure can also inhibit the formation of heavy coke molecules (such as medium-pore MFl in the Cyclar process or MTG process) or the desorption of undesired large by-products (such as small-pore SAPO-34 in MTO). While faujasite, morden-ite, beta and MFl remain the most widely used zeolite structures for industrial applications, the past decade has seen new structures, such as SAPO-34 and MWW, provide improved performance in specific applications. It is clear that the continued search for more active, selective and stable catalysts for industrially important chemical reactions will include the synthesis and application of new zeolite materials. 

The deactivation of solid acid catalysts, such as those used in reforming and alkylation practice, by coking occurs because the coke precursors that are formed either in the fluid phase or on the catalyst have relatively low volatilities at the operating pressure and temperature. Supercritical media have been shown to offer a unique combination of solvent and transport properties for the in situ extraction of coke-forming compounds from porous catalysts. Reported investigations of the supercritical decoking concept are summarized elsewhere [1]. 

Zeolites are solid acid catalysts which are widely used in hydrocarbon processing, such as naphtha cracking, isomerization, dispropornation and alkylation. During reactions carbonaceous materials called coke deposit on the zeolite and reduces its activity and selectivity. Coke deposited not only covers the acid sites of the catalyst, but also blocks the pores, and restrain reactants from reaching the acid sites, leading to the decrease in the apparent reaction rate (1, 2). Here, we will mainly deal with the intracrystalline diffusivity of zeolites, and will discuss the relationship between it and the change in catalyst selectivity. 

Figure 6.11 shows the product yields for each catalyst. The products are classified into four lumps, i.e. gas (carbon number 1-4), gasoline (5-11), heavy oil (above 12), and a carbonaceous residue referred to as coke. In the figure, PE oil represents the feed oil and contains a 34% gasoline fraction. The feed oil was effectively cracked by solid acid catalysts. The gasoline yield was highest with REY zeolite. HZSM-5(65) yielded the... 

The alkylation of isobutane with C4 olefins using solid acid catalysts has become a growing research field during recent years. The main reason is that the currently used processes in industry have the HF or H2SO4 acids as catalysts, both of them being very difficult of being handled or disposed of they also present severe problems for the environment. However, in spite of an important research effort carried out both by industrial (1-4) and academic (5) laboratories, it has been very difficult to solve the major problem that the solid acid catalysts present, which is the fast deactivation due to the coke deposition. 

Most strong Bronsted acids effectively facilitate the hydride transfer reaction required to make alkylate (4), but avoiding the formation of high molecular weight coke precursors has proven more difficult to achieve. This second hurdle is particularly important for the deactivation of solid acid catalysts and has proven to be a stumbling block for the technology. 

Hydroxyethyl)-pyridine was dehydrated to 2-vinyl-pyridine in liquid phase over solid acid catalysts, with very high selectivity and fairly good reaction rate at relatively low reaction temperature (160°C). The catalytic activity is well correlated with the presence on the catalyst surface of medium to weak Bronsted acid sites. The analysis of coke left behind onto the catalyst and the effect of partial poisoning of catalytic activity by CO2 indicate that the reaction takes place through two mechanisms, involving either a Bronsted acid site or a couple of acid-base sites. 

This study looks at the rearrangement of a range of ketoximes and aldoximes over zeolite and alumina based solid acid catalysts with a view to elucidating the factors which determine the reactivity of the various oximes and the selectivity to the amide products. Another factor to be addressed is the mechanism of coke formation, in particular the role of acidic and basic surface sites in this process) 16]. 

Isobutane Alkylation. The deactivation of solid acid catalysts due to coke deposition is the cause of not having as yet, a commercially available process for isobutane alkylation with C4 olefins, using solid acid catalysts. The coke on these catalysts have been characterized with TPO analyses . The TPO profiles on zeolites used in this reaction, displayed two well defined burning zones. One peak below 300°C, and the other at high temperatures. The relative size of these peaks depends on the zeolite and the reaction temperature. In the case of the mordenite, the first peak was the most important, and in the case of the Y-zeolite, at 50°C or... 

The major disadvantage of the alkylation process is that acid is consumed in considerable quantities (up to 100 kg of acid per ton of product). Hence, solid acids have been explored extensively as alternatives. In particular, solid super acids such sulfated zirconia SO/ IZr02) show excellent activities for alkylation, but only for a short time, because the catalyst suffers from coke deposition due to oligomerization of alkenes. These catalysts are also extremely sensitive to water. 

Deoxygenation reactions are catalyzed by acids and the most studied are solid acids such as zeolites and days. Atutxa et al. [61] used a conical spouted bed reactor containing HZSM-5 and Lapas et al. [62] used ZSM-5 and USY zeolites in a circulating fluid bed to study catalytic pyrolysis (400-500 °C). They both observed excessive coke formation on the catalyst, and, compared with non-catalytic pyrolysis, a substantial increase in gaseous products (mainly C02 and CO) and water and a corresponding decrease in the organic liquid and char yield. The obtained liquid product was less corrosive and more stable than pyrolysis oil. 

Gomm et al. (45) made observations of coke deposition on zeolite catalysts using TEOM with GC analysis of the effluent gases. The mass change observed during conversion of 2-propanol to propene and diisopropyl ether at 273, 323, and 373 K was directly correlated with catalyst deactivation. Other examples involve oligomerization of -butenes on ferrierite catalysts (46) and interaction of isobutylene with various solid acids (47). 

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