Separation simple separators

Figure 3.1a shows a flash drum used to separate by gravity a vapor-liquid mixture. The velocity of the vapor through the flash drum must be less than the settling velocity of the liquid drops. Figure 3.11) shows a simple gravity settler for removing a... 

Separation of mixtures of condensable and non-condensable components. If a fluid mixture contains both condensable and noncondensable components, then a partial condensation followed by a simple phase separator often can give a food separation. This is essentially a single-stage distillation operation. It is a special case that deserves attention in some detail later. 

If the light and heavy key components form an azeotrope, then something more sophisticated than simple distillation is required. The first option to consider when separating an azeotrope is exploiting change in azeotropic composition with pressure. If the composition of the azeotrope is sensitive to pressure and it is possible to operate the distillation over a range of pressures without any material decomposition occurring, then this property can be used to... 

When a mixture contains components with a broad range of volatilities, either a partial condensation from the vapor phase or a partial vaporization from the liquid phase followed by a simple phase split often can produce an effective separation. This is in essence a single-stage distillation process. However, by its very nature, a single-stage separation does not produce pure products hence further separation of both liquid and vapor streams is often required. 

There is now a simple explicit expression for the vapor rate in a single column in terms of the feed to the column. In order to use this expression to screen column sequences, the vapor rate in each column must be calculated according to Eq. (5.8), assuming a sharp separation in each column, and the individual vapor rates summed. 

Figure 5.7 Two possible configurations of simple columns for the separation of a four-component mixture. (From Smith and Linnhoff, Trans. IChemE, ChERD, 66 195, 1988 reproduced by permission of the Institution of Chemical Engineers.)...

This remixing which occurs in both sequences of simple distillation columns is a source of inefficiency in the separation. By contrast. 

Consider again the simple process shown in Fig. 4.4d in which FEED is reacted to PRODUCT. If the process usbs a distillation column as separator, there is a tradeofi" between refiux ratio and the number of plates if the feed and products to the distillation column are fixed, as discussed in Chap. 3 (Fig. 3.7). This, of course, assumes that the reboiler and/or condenser are not heat integrated. If the reboiler and/or condenser are heat integrated, the, tradeoff is quite different from that shown in Fig. 3.7, but we shall return to this point later in Chap. 14. The important thing to note for now is that if the reboiler and condenser are using external utilities, then the tradeoff between reflux ratio and the number of plates does not affect other operations in the flowsheet. It is a local tradeoff. 

Cyclones can be used under conditions of high particle loading. They are cheap, simple devices with low maintenance requirements. Problems occur when separating materials that have a tendency to stick to the cyclone walls. 

Let us now consider a few examples for the use of this simple representation. A grand composite curve is shown in Fig. 14.2. The distillation column reboiler and condenser duties are shown separately and are matched against it. Neither of the distillation columns in Fig. 14.2 fits. The column in Fig. 14.2a is clearly across the pinch. The distillation column in Fig. 14.26 does not fit, despite the fact that both reboiler and condenser temperatures are above the pinch. Strictly speaking, it is not appropriately placed, and yet some energy can be saved. By contrast, the distillation shown in Fig. 14.3a fits. The reboiler duty can be supplied by the hot utility. The condenser duty must be integrated with the rest of the process. Another example is shown in Fig. 14.36. This distillation also fits. The reboiler duty must be supplied by integration with the process. Part of the condenser duty must be integrated, but the remainder of the condenser duty can be rejected to the cold utility. 

The vapor pressure of a crude oil at the wellhead can reach 20 bar. If it were necessary to store and transport it under these conditions, heavy walled equipment would be required. For that, the pressure is reduced (< 1 bar) by separating the high vapor pressure components using a series of pressure reductions (from one to four flash stages) in equipment called separators , which are in fact simple vessels that allow the separation of the two liquid and vapor phases formed downstream of the pressure reduction point. The different components distribute themselves in the two phases in accordance with equilibrium relationships. 

Simple conventional refining is based essentially on atmospheric distillation. The residue from the distillation constitutes heavy fuel, the quantity and qualities of which are mainly determined by the crude feedstock available without many ways to improve it. Manufacture of products like asphalt and lubricant bases requires supplementary operations, in particular separation operations and is possible only with a relatively narrow selection of crudes (crudes for lube oils, crudes for asphalts). The distillates are not normally directly usable processing must be done to improve them, either mild treatment such as hydrodesulfurization of middle distillates at low pressure, or deep treatment usually with partial conversion such as catalytic reforming. The conventional refinery thereby has rather limited flexibility and makes products the quality of which is closely linked to the nature of the crude oil used. 

In addition, the separator temperature and pressure of the surface facilities are typically outside the two-phase envelope, so that no liquids form during separation. This makes the prediction of the produced fluids during development very simple, and gas sales contracts can be agreed with the confidence that the fluid composition will remain constant during field life in the case of a dry gas. 

The inlet section is designed to separate out most of the liquid phase such as large slugs or droplets in a two phase stream. These simple devices redirect the inlet flow... 

The term gathering station may describe anything from a very simple gathering and pumping station to a complex processing centre in which produced fluids are treated and separated into gas, NGLs and stabilised crude. 

If several widely spaced fields are feeding a single gathering and treatment centre it is common to perform primary separation of gas and oil (and possibly water) in the field. A field station may include a simple slug catcher, temporary storage tanks and pumps for getting the separated fluids to the main gathering and treatment centre. 

The above example is a simple one, and it can be seen that the individual items form part of the chain in the production system, in which the items are dependent on each other. For example, the operating pressure and temperature of the separators will determine the inlet conditions for the export pump. System modelling may be performed to determine the impact of a change of conditions in one part of the process to the overall system performance. This involves linking together the mathematical simulation of the components, e.g. the reservoir simulation, tubing performance, process simulation, and pipeline behaviour programmes. In this way the dependencies can be modelled, and sensitivities can be performed as calculations prior to implementation. 

The architecture of a backpropagation neuronal network is comparatively simple. The network consists of different neurone layers. The layer connected to the network input is called input layer while the layer at the network output is called the output layer. The different layers between input and output are named hidden layers. The number of neurones in the layers is determined by the developer of the network. Networks used for classification have commonly as much input neurones as there are features and as much output neurones as there are classes to be separated. 

In detergency, for separation of an oily soil O from a solid fabric S just to occur in an aqueous surfactant solution W, the desired condition is 730 = 7wo+7sw. Use simple empirical surface tension relationships to infer whether the above condition might be met if (a) 73 = 7w. (6) 70 = 7W, or (c) 73 = 70. 

The modification of the surface force apparatus (see Fig. VI-4) to measure viscosities between crossed mica cylinders has alleviated concerns about surface roughness. In dynamic mode, a slow, small-amplitude periodic oscillation was imposed on one of the cylinders such that the separation x varied by approximately 10% or less. In the limit of low shear rates, a simple equation defines the viscosity as a function of separation... 

The pair correlation fiinction has a simple physical interpretation as the potential of mean force between two particles separated by a distance r... 

A2.5.4.1 LIQUID-LIQUID PHASE SEPARATION IN A SIMPLE BINARY MIXTURE... 

Figure A2.5.27. The effective coexistence curve exponent P jj = d In v/d In i for a simple mixture N= 1) as a fimction of the temperature parameter i = t / (1 - t) calculated from crossover theory and compared with the corresponding curve from mean-field theory (i.e. from figure A2.5.15). Reproduced from [30], Povodyrev A A, Anisimov M A and Sengers J V 1999 Crossover Flory model for phase separation in polymer solutions Physica A 264 358, figure 3, by pennission of Elsevier Science.

Here we shall consider two simple cases one in which the order parameter is a non-conserved scalar variable and another in which it is a conserved scalar variable. The latter is exemplified by the binary mixture phase separation, and is treated here at much greater length. The fonner occurs in a variety of examples, including some order-disorder transitions and antrferromagnets. The example of the para-ferro transition is one in which the magnetization is a conserved quantity in the absence of an external magnetic field, but becomes non-conserved in its presence. 

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