Resins, properties transitions

The absorption of moisture critically affects other important resin properties, particularly those associated with low-dielectric and thermomechanical applications. Results of a 96-h boiling water immersion test are presented in Table 2.2. The moisture absorbed decreased substantially with fluoromethylene chain length from n = 3 to n = 6, followed by only modest decreases for n = 8 and 10. This latter behavior was somewhat unexpected and may be the effect of decreased cross-link density counteracting the increased fluorine content. These 100°C measurements are just above the glass transition and the situation may be different at room temperature. These measurements are in progress. 

To establish that inhibitor addition had no deleterious effect on resin properties the glass transition temperature, moisture permeability, and adhesion properties of the two part liquid resin with and without inhibitor was determined and in no cases were significant changes in properties observed. Technically important factors were also determined for transfer moulding resins i.e. mould staining and spiral flow again no serious detrimental effects were observed. 

As reviewed, the mechanical properties of centrifugally molded pipe and 55° filament wound pipe are much more resin dependent than typical custom engineered pipe. With centrifugally cast pipe, the tensile properties are very resin dependent because the fibers are chopped into relatively short lengths. It is subjected to creep and time-loss of mechanical properties. In addition, resin properties drop radically with temperature especially near the glass transition temperature. 

Stages in resin property development for a resin with a glass transition temperature greater than the maximum curing temperature. A indicates the point of gelation (a = a,), B indicates vitrification... 

The properties of SAN resins depend on their acrylonittile content. Both melt viscosity and hardness increase with increasing acrylonittile level. Unnotched impact and flexural strengths depict dramatic maxima at ca 87.5 mol % (78 wt %) acrylonitrile (8). With increasing acrylonitrile content, copolymers show continuous improvements in barrier properties and chemical and uv resistance, but thermal stabiUty deteriorates (9). The glass-transition... 

Elastomeric Modified Adhesives. The major characteristic of the resins discussed above is that after cure, or after polymerization, they are extremely brittie. Thus, the utility of unmodified common resins as stmctural adhesives would be very limited. Eor highly cross-linked resin systems to be usehil stmctural adhesives, they have to be modified to ensure fracture resistance. Modification can be effected by the addition of an elastomer which is soluble within the cross-linked resin. Modification of a cross-linked resin in this fashion generally decreases the glass-transition temperature but increases the resin dexibiUty, and thus increases the fracture resistance of the cured adhesive. Recendy, stmctural adhesives have been modified by elastomers which are soluble within the uncured stmctural adhesive, but then phase separate during the cure to form a two-phase system. The matrix properties are mosdy retained the glass-transition temperature is only moderately affected by the presence of the elastomer, yet the fracture resistance is substantially improved. 

In the area of moleculady designed hot-melt adhesives, the most widely used resins are the polyamides (qv), formed upon reaction of a diamine and a dimer acid. Dimer acids (qv) are obtained from the Diels-Alder reaction of unsaturated fatty acids. Linoleic acid is an example. Judicious selection of diamine and diacid leads to a wide range of adhesive properties. Typical shear characteristics are in the range of thousands of kilopascals and are dependent upon temperature. Although hot-melt adhesives normally become quite brittle below the glass-transition temperature, these materials can often attain physical properties that approach those of a stmctural adhesive. These properties severely degrade as the material becomes Hquid above the melt temperature. 

Mech nic lProperties. Extensive Hsts of the physical properties of FEP copolymers are given in References 58—63. Mechanical properties are shown in Table 3. Most of the important properties of FEP are similar to those of PTFE the main difference is the lower continuous service temperature of 204°C of FEP compared to that of 260°C of PTFE. The flexibiUty at low temperatures and the low coefficients of friction and stabiUty at high temperatures are relatively independent of fabrication conditions. Unlike PTFE, FEP resins do not exhibit a marked change in volume at room temperature, because they do not have a first-order transition at 19°C. They ate usehil above —267°C and are highly flexible above —79°C (64). 

The number of branches in HDPE resins is low, at most 5 to 10 branches per 1000 carbon atoms in the chain. Even ethylene homopolymers produced with some transition-metal based catalysts are slightly branched they contain 0.5—3 branches per 1000 carbon atoms. Most of these branches are short, methyl, ethyl, and -butyl (6—8), and their presence is often related to traces of a-olefins in ethylene. The branching degree is one of the important stmctural features of HDPE. Along with molecular weight, it influences most physical and mechanical properties of HDPE resins. 

Most Kaminsky catalysts contain only one type of active center. They produce ethylene—a-olefin copolymers with uniform compositional distributions and quite narrow MWDs which, at their limit, can be characterized by M.Jratios of about 2.0 and MFR of about 15. These features of the catalysts determine their first appHcations in the specialty resin area, to be used in the synthesis of either uniformly branched VLDPE resins or completely amorphous PE plastomers. Kaminsky catalysts have been gradually replacing Ziegler catalysts in the manufacture of certain commodity LLDPE products. They also faciUtate the copolymerization of ethylene with cycHc dienes such as cyclopentene and norhornene (33,34). These copolymers are compositionaHy uniform and can be used as LLDPE resins with special properties. Ethylene—norhornene copolymers are resistant to chemicals and heat, have high glass transitions, and very high transparency which makes them suitable for polymer optical fibers (34). 

Two resin systems based on this chemical concept are commercially available from Shell Chemical Company/Technochemie under the COMPIMIDE trademark COMPIMIDE 183 (34) [98723-11-2], for use in printed circuit boards, and COMPIMIDE 796 [106856-59-1], as a resin for low pressure autoclave mol ding (35). Typical properties of COMPIMIDE 183 glass fabric—PCB laminates are provided in Table 8. COMPIMIDE 183 offers a combination of advantageous properties, such as a high glass transition temperature, low expansion coefficient, and flame resistance without bromine compound additives. 

Alloys exhibit physical properties, the values of which are typically the weighted average of those of its constituents. In particular, the blend exhibits a single glass-transition temperature, often closely obeying semitheoretically derived equations. Blends of two compatibiLized immiscible polymers exhibit physical properties which depend on the physical arrangement of the constituents and thus maybe much closer to those of one of the parent resins. They will also typically exhibit the two glass-transition temperatures of their constituent resins. 

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