Radical polymerization methacrylates

Chung and coworkers have reported on the use of stable borinale or boroxyl radicals (e.g. 114) to mediate radical polymerization." Methacrylates (MMA) and acrylates (trifluoroelhyl acrylate) have been polymerized at ambient temperature to yield polymers with relatively narrow molecular weight distributions.231233 The method has been used to prepare block copolymers and polyolefin graft copolymers.2 4 37... 

Keywords aqueous-phase polymerization free-radical polymerization methacrylic acid PLP-SEC propagation rate coefficients pulsed-laser initiation water-soluble monomers... 

These materials are obtained through free-radical polymerization of acrylic or methacrylic monomers, or of fumarates. 

Hydroxy-2-methylpropanenitrile is then reacted with methanol (or other alcohol) to yield methacrylate ester. Free-radical polymerization is initiated by peroxide or azo catalysts and produce poly(methyl methacrylate) resins having the following formula ... 

Fox and Schneckof carried out the free-radical polymerization of methyl methacrylate between -40 and 250 C. By analysis of the a-methyl peaks in the NMR spectra of the products, they determined the following values of a, the probability of an isotactic placement in the products prepared at the different temperatures ... 

Despite numerous efforts, there is no generally accepted theory explaining the causes of stereoregulation in acryflc and methacryflc anionic polymerizations. Complex formation with the cation of the initiator (146) and enoflzation of the active chain end are among the more popular hypotheses (147). Unlike free-radical polymerizations, copolymerizations between acrylates and methacrylates are not observed in anionic polymerizations however, good copolymerizations within each class are reported (148). 

Polymerization of methacrylates is also possible via what is known as group-transfer polymerization. Although only limited commercial use has been made of this technique, it does provide a route to block copolymers that is not available from ordinary free-radical polymerizations. In a prototypical group-transfer polymerization the fluoride-ion-catalyzed reaction of a methacrylate (or acrylate) in the presence of a silyl ketene acetal gives a high molecular weight polymer (45—50). 

Free-radical polymerization processes are used to produce virtually all commercial methacrylic polymers. Usually free-radical initiators (qv) such as azo compounds or peroxides are used to initiate the polymerizations. Photochemical and radiation-initiated polymerizations are also well known. At a constant temperature, the initial rate of the bulk or solution radical polymerization of methacrylic monomers is first-order with respect to monomer concentration, and one-half order with respect to the initiator concentration. Rate data for polymerization of several common methacrylic monomers initiated with 2,2 -azobisisobutyronitrile [78-67-1] (AIBN) have been deterrnined and are shown in Table 8. 

The free-radical polymerization of methacrylic monomers follows a classical chain mechanism in which the chain-propagation step entails the head-to-taH growth of the polymeric free radical by attack on the double bond of the monomer. Chain termination can occur by either combination or disproportionation, depending on the conditions of the process (36). 

Free radical polymerization is a key method used by the polymer industry to produce a wide range of polymers [37]. It is used for the addition polymerization of vinyl monomers including styrene, vinyl acetate, tetrafluoroethylene, methacrylates, acrylates, (meth)acrylonitrile, (meth)acrylamides, etc. in bulk, solution, and aqueous processes. The chemistry is easy to exploit and is tolerant to many functional groups and impurities. 

In contrast to /3-PCPY, ICPY did not initiate copolymerization of MMA with styrene [39] and AN with styrene [40]. However, it accelerated radical polymerization by increasing the rate of initiation in the former case and decreasing the rate of termination in the latter case. The studies on photocopolymerization of MMA with styrene in the presence of ICPY has also been reported [41], /8-PCPY also initiated radical copolymerization of 4-vinylpyridine with methyl methacrylate [42]. However, the ylide retarded the polymerization of N-vinylpyrrolidone, initiated by AIBN at 60°C in benzene [44]. (See also Table 2.)... 

There are some indications that the situation described above has been realized, at least partially, in the system styrene-methyl methacrylate polymerized by metallic lithium.29 29b It is known51 that in a 50-50 mixture of styrene and methyl methacrylate radical polymerization yields a product of approximately the same composition as the feed. On the other hand, a product containing only a few per cent of styrene is formed in a polymerization proceeding by an anionic mechanism. Since the polymer obtained in the 50-50 mixture of styrene and methyl methacrylate polymerized with metallic lithium had apparently an intermediate composition, it has been suggested that this is a block polymer obtained in a reaction discussed above. Further evidence favoring this mechanism is provided by the fact that under identical conditions only pure poly-methyl methacrylate is formed if the polymerization is initiated by butyl lithium and not by lithium dispersion. This proves that incorporation of styrene is due to a different initiation and not propagation. 

Most other hydrophilic monomers inclined to radical polymerization (methacrylamide, methacrylic acid, N-vinylpyrrolidone, aminoalkyl and hydroxyalkyl methacrylates) do not form hydrogels with high swellability in water. 

Takemoto et al.21) synthesized similar types of models, i. e. poly(/3-methacryl-oyloxyethyladenine) 20 (PMAOA), poly(0-methacryloyloxyethyluracil) (PMAOU), and poly(j3-methacryloyloxyethylthymine) (PMAOT), by free-radical polymerizations of /3-methacryloxyethyl compounds of the corresponding base. 

Since that time, many studies by NMR and other techniques on the microstructure of acrylic and methacrylic polymers formed by radical polymerization have proved their predominant head-to-tail structure. 

ATRP has been widely used for the polymerization of methacrylates. However, a very wide range of monomers, including most of those amenable to conventional radical polymerization, has been used in ATRP. ATRP has also been used in cyclopolymerization (e.g. of 16flm364) and ring opening polymerization or copolymerization e.g. of 16T 115 366 and 162 67). ... 

ATRP has also been used to synthesize maeromononicrs subsequently used to make graft copolymers by conventional radical polymerization. Thus, low molecular weight PBA formed by ATRP was converted in near quantitative yield to the methacrylate ester (351) or the corresponding acrylate ester.612... 

Methyl methacrylate can also be polymerized by radiation using either a cobalt-60 source or accelerated electrons at dose rates up to 3 megarads/sec. The activation energy for the electron beam polymerization is about 7.0kcal/ mole (Ref 12). Radical polymerization can also occur using diisocyanates or hydroperoxides as the initiating species (Ref 15)... 

For almost all applications unsaturated polyesters are dissolved in an unsaturated monomer capable of free-radical polymerization with the unsaturations in polyester chains. This polymerizable comonomer is generally styrene, but other compounds, such as methyl methacrylate, vinyl toluene, a-methylstyrene, and diallylphthalate, are also used in some applications. Upon heating and in... 

Okamoto and his colleagues60) described the interesting polymerization of tri-phenylmethyl methacrylate. The bulkiness of this group affects the reactivity and the mode of placement of this monomer. The anionic polymerization yields a highly isotactic polymer, whether the reaction proceeds in toluene or in THF. In fact, even radical polymerization of this monomer yields polymers of relatively high isotacticity. Anionic polymerization of triphenylmethyl methacrylate initiated by optically active initiators e.g. PhN(CH2Ph)Li, or the sparteine-BuLi complex, produces an optically active polymer 60). Its optical activity is attributed to the chirality of the helix structure maintained in solution. 

The GGM-rich hemicelluloses, isolated from water-impregnated spruce chips by heat-fractionation [218], has been used as pre-polymers after modification with methacrylic functions [439]. Radical polymerization of the modified hemicelullose with 2-hydroxyethyl methacrylate in water yielded elastic, soft, transparent, and easily swollen hydrogels. 

In the literature there is only one serious attempt to develop a detailed mechanistic model of free radical polymerization at high conversions (l. > ) This model after Cardenas and 0 Driscoll is discussed in some detail pointing out its important limitations. The present authors then describe the development of a semi-empirical model based on the free volume theory and show that this model adequately accounts for chain entanglements and glassy-state transition in bulk and solution polymerization of methyl methacrylate over wide ranges of temperature and solvent concentration. 

Balke, S.T., "The Free Radical Polymerization of Methyl Methacrylate to High Conversion", Ph.D. Thesis, McMaster University, Hamilton, Ontario (1972). 

In this short initial communication we wish to describe a general purpose continuous-flow stirred-tank reactor (CSTR) system which incorporates a digital computer for supervisory control purposes and which has been constructed for use with radical and other polymerization processes. The performance of the system has been tested by attempting to control the MWD of the product from free-radically initiated solution polymerizations of methyl methacrylate (MMA) using oscillatory feed-forward control strategies for the reagent feeds. This reaction has been selected for study because of the ease of experimentation which it affords and because the theoretical aspects of the control of MWD in radical polymerizations has attracted much attention in the scientific literature. 

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