Purex process plutonium separation

The uranium and thorium ore concentrates received by fuel fabrication plants still contain a variety of impurities, some of which may be quite effective neutron absorbers. Such impurities must be almost completely removed if they are not seriously to impair reactor performance. The thermal neutron capture cross sections of the more important contaminants, along with some typical maximum concentrations acceptable for fuel fabrication, are given in Table 9. The removal of these unwanted elements may be effected either by precipitation and fractional crystallization methods, or by solvent extraction. The former methods have been historically important but have now been superseded by solvent extraction with TBP. The thorium or uranium salts so produced are then of sufficient purity to be accepted for fuel preparation or uranium enrichment. Solvent extraction by TBP also forms the basis of the Purex process for separating uranium and plutonium, and the Thorex process for separating uranium and thorium, in irradiated fuels. These processes and the principles of solvent extraction are described in more detail in Section 65.2.4, but the chemistry of U022+ and Th4+ extraction by TBP is considered here. 

The essential functions of the reprocessing of spent fuel elements is to separate uranium and plutonium from one another and both of them from the radioactive fission products. For this purpose, the PUREX process (Plutonium and Uranium Recovery by Extraction), based on extractive separation, has become accepted worldwide. It is currently u,sed in all modern reprocessing plants. 

Reduction of neptunium. To separate neptunium from plutonium in the Purex process, plutonium is reduced to inextractable Pu(IlI) while neptunium is reduced from extractable... 

As far as reprocessing in the U/Pu fuel cycle is concerned, several chemical separation techniques have been proposed and developed in the past few decades. The most efficient process to date remains the PUREX process (Plutonium and Uranium Recovery by Extraction). This process uses nitric acid HNO3 and organic solvents to dissolve and extract selectively U and Pu, resulting in two separate product streams (U on one side and Pu on the other side of the process chain). As far as reprocessing in the Th/ U fuel cycle is concerned, THOREX (Thorium Oxide Recovery by Extraction) technology must be used, also based on dissolution in nitric acid and solvent extraction (however, with special care for the extraction of Pa, for the separa-tion of U and U, and for the dissolution of thorium dioxide in pure nitric acid). 

These variations permit the separation of other components, if desired. Additional data on uranium, plutonium, and nitric acid distribution coefficients as a function of TBP concentration, solvent saturation, and salting strength are available (24,25). Algorithms have also been developed for the prediction of fission product distributions in the PUREX process (23). 

By-Products. The PUREX process is efficient at separating uranium and plutonium from everything else in the spent fuel. Within the high level waste stream are a number of components which have, from time to time, been sufficiendy interesting to warrant their recovery. The decision to recover a particular isotope is usually based on a combination of market incentives and desired waste reduction. 

Navratil, J. D. Leebl, R. G. "Modified Purex Processes for the Separation and Recovery of Plutonium-Uranium Residues," U.S. DOE Rept. RFP-2675, Rockwell International, Golden, Colorado, July 1978. 

Redox [Reduction oxidation] A process for separating the components of used nuclear fuel by solvent extraction. It was the first process to be used and was brought into operation at Hanford, United States, in 1951, but was superseded in 1954 by the Purex process. The key to the process was the alternate reduction and oxidation of the plutonium, hence the name. The solvent was Hexone (4-methyl-2-pentanone, methyl isobutyl ketone), so the process was also known as the Hexone process. The aqueous phase contained a high... 

A primary goal of chemical separation processes in the nuclear industry is to recover actinide isotopes contained in mixtures of fission products. To separate the actinide cations, advantage can be taken of their general chemical properties [18]. The different oxidation states of the actinide ions lead to ions of charges from +1 (e.g., NpOj) to +4 (e.g., Pu" " ) (see Fig. 12.1), which allows the design of processes based on oxidation reduction reactions. In the Purex process, for example, uranium is separated from plutonium by reducing extractable Pu(IV) to nonextractable Pu(III). Under these conditions, U(VI) (as U02 ) and also U(IV) (as if present, remain in the... 

Figure 12.5 illustrates the basic components of the Purex process three purification cycles for both uranium and plutonium are shown. High levels of beta and gamma radioactivity are present only in the first cycle, in which 99.9% of the fission products are separated. The other two cycles, based upon the same chemical reactions as the first cycle, obtain additional decontamination and overall purity of the uranium and plutonium products. 

Long-lived ty = 2.1 x 10 years) Tc, present as TCO4 in Purex process HNO3 feed solutions, is partially coextracted with uranium and plutonium in the first cycle. Unless separated in the Purex process, Tc contaminates the uranium product subsequent processing of the U02(N03)2 solution to UO2 can release some of the technetium to the environment. The presence of technetium in the purification steps as well as in the uranium product causes several other complications. Thus it is desirable to route all Tc into the high-level waste. Efforts in this direction have been described in some recent flow sheets [37]. 

The Purex process, ie, plutonium uranium reduction extraction, employs an organic phase consisting of 30 wt % TBP dissolved in a kerosene-type diluent. Purification and separation of U and Pu is achieved because of the extractability of U02+2 and Pu(IV) nitrates by TBP and the relative inextractability of Pu(III) and most fission product nitrates. Plutonium nitrate and U02(N03)2 are extracted into the organic phase by the formation of compounds, eg, Pu(N03)4 -2TBP. The plutonium is reduced to Pu(III) by treatment with ferrous sulfamate, hydrazine, or hydroxylamine and is transferred to the aqueous phase U remains in the organic phase. Further purification is achieved by oxidation of Pu(III) to Pu(IV) and re-extraction with TBP. The plutonium is transferred to an aqueous product. Plutonium recovery from the Purex process is ca 99.9 wt % (128). Decontamination factors are 106 — 10s (97,126,129). A flow sheet of the Purex process is shown in Figure 7. 

In tlie PUREX process, the spent fuel and blanket materials are dissolved in nitric acid to form nitrates of plutonium and uranium. These are separated chemically from the other fission products, including the highly radioactive actinides, and then the two nitrates are separated into tv/o streams of partially purified plutonium and uranium. Additional processing will yield whatever purity of the two elements is desired. The process yields purified plutonium, purified uranium, and high-level wastes. See also Radioactive Wastes in the entry1 on Nuclear Power Technology. Because of the yield of purified plutonium, the PUREX process is most undesirable from a nuclear weapons proliferation standpoint,... 

In a modified PUREX process (sometimes called coprocessing), the plutonium and uranium are not handled separately as their nitrates, but rather they are processed together, yielding plutonium diluted with uranium. The diluted product is useful for nuclear reactors, but not directly usable for nuclear weapons,... 

In order to separate the uranium and plutonium the Pu022+ was reduced to Pu3+, which was not extracted by MIBK and was thus held in the aqueous phase. The choice of a reducing agent for plutonium is rather important, and is discussed in more detail below in relation to the Purex process. In the Redox process, 0.05 M aqueous iron(II) sulfamate salted with 1.3MA1(N03)3 was used, the reduction of Pu022+ by Fe2"1" proceeding according to equation (156). The products... 

In the second-generation reprocessing, the applied separation technology has been the PUREX process, an acronym of Plutonium Uranium Reduction Extraction (4) based on a liquid-liquid extraction with tri-n-butyl phosphate (TBP) in //-paraffin diluent, which selectively recovers Pu and U on an industrial scale. 

As U is the major component of a SNF see Table 1.2, its initial separation in reprocessing alleviates the mass burden of following steps and is considered preferable. The UREX process developed in the AFCI program of the United States is based on the PUREX process (30 vol % TBP in n-dodecane) and suppression of extractions of Pu and Np by reduction/complexation (175-182). Plutonium and Np are reduced by acetohydroxamic acid (AHA, CH3CONHOH) to Pu(III), Np(V), and Np(IV). U is kept in an extractable U(VI) state. Although Np(IV) is also extractable, AHA forms a complex with Np(IV) that is soluble in the aqueous phase. In the case where reoxidation of Pu(III) occurs, the Pu(IV) also transfers to the aqueous phase by forming a Pu(IV)-AHA complex. Thus, U is exclusively extracted. AHA decomposes to hydroxylamine and acetic acid (176). 

Zhu, Z., He, J., Zhang, Z. et al. 2004. Uranium/plutonium and uranium/neptunium separation by the Purex process using hydroxyurea. J. Radioanal. Nucl. Chem. 262 (3) 707-711. 

Birkett, J.E. Carrott, M.J. Fox, O.D. Jones, C.J. Maher, C.J. Roube, C.V. Raylor, R.J. Woodhead, D.A. Recent developments in the Purex process for nuclear fuel reprocessing Complexant based stripping for uranium/plutonium separation, Chimia 59 (2005) 898-904. 

Reprocessing is based on liquid-liquid extraction for the recovery of uranium and plutonium from used nuclear fuel (PUREX process). The spent fuel is first dissolved in nitric acid. After the dissolution step and the removal of fine insoluble solids, an organic solvent composed of 30% TriButyl Phosphate (TBP) in TetraPropylene Hydrogenated (TPH) or Isopar L is used to recover both uranium and plutonium the great majority of fission products remain in the aqueous nitric acid phase. Once separated from the fission products, back-extraction combined with a reduction of Pu(I V) to Pu(III) allows plutonium to be separated from uranium these two compounds can be recycled.2... 

The flowsheet of the UREX process, developed in the United States, includes the following extraction cycles (1) separation of uranium and technetium, (2) separation of plutonium, (3) separation of cesium and strontium, (4) separation of MAs and Rare Earth Elements (REE), and (5) group separation of MA from REE metals.9,10 Flowsheet development in Europe11 includes a modified PUREX process and, after that, the DIAMEX process for separation of MAs and lanthanides, the SANEX process for separation of MAs from lanthanides, and a special cycle for Am/Cm separation. Cesium and strontium will be in the raffinate of the DIAMEX process, and this raffinate will be vitrified, or cesium can be preliminarily extracted.12... 

Separation and Purification. In the Purex process discussed here, the uranium, plutonium, and fission products are separated by solvent extraction into three different streams (Fig. 21.20). The plutonium stream goes through anion exchange (discussed later) to reduce traces of ruthenium, and the uranium stream goes through silica gel sorption to reduce traces of zirconium. The fission-product stream, which contains the fission products... 

In one modification of the Purex process, the plutonium is not separated from the uranium. In this version, the first cycle has only two columns instead of three. In addition to reducing the criticality risk, this modification reduces the risk of unauthorized diversion of the plutonium. 

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