Printing curing

This method is used for curing coatings and inks on plastic cups, tubs, tubes, or metal cans. The parts are placed on mandrels, which are attached to a rotating device. This device moves them through the individual stations feed, pretreat (most frequently corona or flame, for plastics), printing, curing, and take-off. The printing is done by dry offset (see Section 7.5.3). 

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Materials are also available that can combine mixed values of resistance on one layer. Polymer thick films (PTE) are applied by successive screen print/cure cycles so that aU the desired resistance values can be made on one layer. Also, some sheet capacitance manufacturers laminate a layer of resistor foil as one electrode in their construction. Therefore, a fabricator can mix resistance and capacitance on one sheet type raw material. 

R. Holman, ed., UU andEB Curing Formulations for Printing Inks, Coatings and Paints, SITA Technology, London, 1984. 

An ink is considered dry when a print does not stick or transfer to another surface pressed into contact with it. Drying is accompHshed by one or more of the following physical or chemical mechanisms absorption, evaporation, precipitation, oxidation, polymerization, cold setting, gelation, and radiation curing. 

Polymerization. Thermal polymerization or curing of an ink film at elevated temperatures can foUow many different chemical paths. Condensation and cross-linking reactions may be accompHshed with or without the use of catalysts. However, this method of drying generally has not been widely used for printing inks, except those used for metal and glass decoration, and some clear coatings. 

Ultraviolet Electron Beam Curing Formulations for Printing Ink, Coating and Paints, 3 Vols., SiTA Technology, London, 1991. 

Because the heat distortion temperature of cured epoxy resins (qv) increases with the functionality of the curing agents, pyromellitic dianhydride is used to cross-link epoxy resins for elevated temperature service. The dianhydride may be added as a dispersion of micropulverized powder in liquid epoxy resin or as a glycol adduct (158). Such epoxies may be used as an insulating layer in printed circuit boards to improve heat resistance (159). Other uses include inhibition of corrosion (160,161), hot melt traffic paints (162), azo pigments (163), adhesives (164), and photoresist compounds (165). 

Blends have also been prepared by dissolving DMPPO in a monomer and then polymerizing the monomer. An example is an epoxy—DMPPO blend prepared by curing a solution of DMPPO in Epon 828 at 85°C with an alurninum—tetramethylguariidine catalyst. Some copolymer formation is observed. The solutions can be appHed to glass cloth before curing to produce prepregs for composites in appHcations such as printed circuit boards (67). 

High purity 4-dodecylphenol is used to produce specialty surfactants by its reaction with ethylene oxide. The low color of high purity 4-dodecylphenol is important in this appHcation from a standpoint of aesthetics. 4-Dodecylphenol is also used to produce phenoHc resins which are used in adhesive appHcations and printing inks. 4-Dodecylphenol is also used as an epoxy curing catalyst where the addition of 4-dodecylphenol accelerates curing of the epoxy resin to a hard, nontacky soHd. 

S. G. Wentink and S. D. Koch, ed., UV Curing in Screen Printingfor Printed Circuits and the Graphics Arts, Technology Marketing Corp., Norwalk, Coim., 1981. 

The ease of hydrolysis of a DMEU-treated fabric has been used to produce bicolored cotton fabrics. This was accompHshed by applying a thickened DMEU solution in a print configuration to the pile of fabric, curing the resin, and dyeing the fabric. The DMEU-treated areas resisted dyeing because of the cross-links. Subsequendy, the DMEU-crosslinks were removed via an acid hydrolysis and the entire fabric was overdyed to achieve the desired bicolored effect (69). 

The decorative plastic laminates widely used for countertops and cabinets are based on melamine—formaldehyde resin (see Laminates). Several layers of phenohc-saturated kraft paper are placed in a press and a sheet of a-ceUulose paper printed with the desired design and impregnated with melamine—formaldehyde resin is placed over them. Then a clear a-ceUulose sheet, similarly impregnated with the resin, is placed on top to form a clear, protective surface over the decorative sheet. The assembly is cured under heat and pressure up to 138°C and 10 MPa (1450 psi). A similar process is used to make wall paneling, but because the surfaces need not be as resistant to abrasion and wear, laminates for wall panels are cured under lower pressure, about 2 MPa (290 psi). 

Inks. Refined kaolin is a common ingredient in a large variety of printing inks (qv). In addition to extending the more expensive polymers present, ka olin also contributes to improved color strength, limits the penetration of the ink into the paper, controls rheology, and improves adhesion. Kaolin for this appHcation must usually be as white as possible and free from oversize particles. Surface treated clays are used to improve compatibiHty with oil-based ink. Clays can also be an ingredient in the newer water-based or uv-cured inks. 

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