Mordant dyes

Most xanthene dyes are classified as basic dyes by their method of appHcation acid dyes can be produced by introduction of sulfonic acid groups. The fluoresceins, which contain carboxy and hydroxy substituents, are also acid dyes for coloration of silk. Some of the fluoresceins in which the carboxy group has been esterified, are soluble in alcohol or other organic solvents and can be classified as solvent dyes. Mordant dyes can be produced by introducing o-dihydroxy or sahcyhc acid groups (2), which when metallised can have very good lightfastness. 

Textile dyes were, until the nineteenth century invention of aniline dyes, derived from biological sources plants or animals, eg, insects or, as in the case of the highly prized classical dyestuff Tyrian purple, a shellfish. Some of these natural dyes are so-caUed vat dyes, eg, indigo and Tyrian purple, in which a chemical modification after binding to the fiber results in the intended color. Some others are direct dyes, eg, walnut sheU and safflower, that can be apphed directly to the fiber. The majority, however, are mordant dyes a metal salt precipitated onto the fiber facUitates the binding of the dyestuff Aluminum, iron, and tin salts ate the most common historical mordants. The color of the dyed textile depends on the mordant used for example, cochineal is crimson when mordanted with aluminum, purple with iron, and scarlet with tin (see Dyes AND DYE INTERMEDIATES). 

Nickel also has been used as a dye site in polyolefin polymers, particularly fibers. When a nickel compound, eg, the stearate or bis(p-alkylphenol) monosulfide, is incorporated in the polyolefin melt which is subsequently extmded and processed as a fiber, it complexes with certain dyes upon solution treatment to yield bright fast-colored fibers which are useful in carpeting and other appHcations (189). Nickel stearate complexing of disperse mordant dyes has been studied (190). 

PurpurogaHin (5), a red-brown to black mordant dye, forms from electrolytic and other mild oxidations of pyrogaHol (1). The reaction is beHeved to proceed through 3-hydroxy-(9-benzoquinone (2) and 3-hydroxy-6-(3,4,5-trihydroxyphenyl)-(9-benzoquinone (3). The last, in the form of its tautomeric triketonic stmcture, represents the vinylogue of a P-diketone. Acid hydrolysis leads to the formation of (4), foHowed by cyclization and loss of formic acid... 

Uses. Hydroxyhydroquinone has been used in hair and mordant dyes, for healing plant wounds, and in corrosion inhibitors and adhesives. 

Amino-4,6-dinitropheno1 is an important intermediate in the manufacture of colorants, especially mordant dyes. It has also been used as an indicator dye in titrations (yellow with acid, red with alkali) and as a reagent for albumin deterrnination. 

Dihydroxynaphthalene [83-56-7] behaves similarly to 1-naphthol coupling takes place mainly in the 4-position by simple diazonium compounds, and in the 2-position with diazophenols. Diazotized 2-arninophenol-4-sulfonic acid [98-37-3] couples with 1,5-dihydroxynaphthalene to produce the important mordant dye Diamond Black PV [2052-25-7] (see stmcture 53) (Cl Mordant Black 9 Cl 16500). 

There are three general classifications of acid dyes depending on their method of apphcation acid dyes that dye direcdy from the dyebath, mordant dyes that are capable of forming metallic lakes on the fiber when aftertreated with metallic salts, and premetallized dyes. 

Chromium is the principal metal used with mordant dyes for wool, whereas both chromium and cobalt are used extensively ia premetallized types for wool and nylon. Copper(II) is employed almost exclusively as the chelating metal ion ia both metaUizable and premetallized direct dyes for cotton. 

Mordant Dyes. MetaUizable azo dyes are appHed to wool by the method used for acid dyes and then treated with metal salts such as sodium chromate [7775-11-5] sodium dichromate [10588-01-9] and chromium fluoride [1488-42-5] to form the metal complex in situ. This treatment usually produces a bathochromic shift ia shade, decreases the solubUity of the coloring matter, and yields dyeiags with improved fastness properties. The chromium salts can be appHed to the substrate before dyeiag (chrome-mordant or chrome-bottom method), together with the dye ia a single bath procedure (metachrome process), or as a treatment after dyeiag (afterchrome process). 

Most mordant dyes are monoazo stmctures. The most important feature of this class of dyes is excellent fastness to light and washing. Mordant dyes are available ia aU shades of the spectmm with the exceptioa of bright violets, blues, and greens. To be useful, the metal complexes must be stable, ie, must not demetallize when subjected to dyebath conditions and aU aftertreatment processes, especially repeated washings. Chromium forms stable chelate rings with mordant dyes which are not affected by treatment with either weak acid or alkaU (see Coordination compounds). 

Certain chemical configurations required to produce suitable mordant dyes are shown ia the foUowiag examples of monoazo dyes. Substitutioa ia the two positioas ortho to the azo group may be Ulustrated by stmcture (45), ia which X represeats —OH, —OCH, —OCH2COOH, —COOH,... 

In mordant dyes, phenols, naphthols, and enolizable carbonyl compounds, such as pyrazolones, are generally the couplers. As a rule, 2 1 metal complexes are formed ia the afterchroming process. A typical example of a mordant dye is Eriochrome Black T (18b) which is made from the important dyestuff iatermediate nitro-l,2,4-acid, 4-amiQO-3-hydroxy-7-nitro-l-naphthalenesulfonic acid [6259-63-8]. Eriochrome Red B [3618-63-1] (49) (Cl Mordant Red 7 Cl 18760) (1, 2,4-acid — l-phenyl-3-methyl-5-pyrazolone) is another example. The equiUbrium of the two tautomeric forms depends on the nature of the solvent. 

Around 1800, the attack of chromite [53293-42-8] ore by lime and alkaU carbonate oxidation was developed as an economic process for the production of chromate compounds, which were primarily used for the manufacture of pigments (qv). Other commercially developed uses were the development of mordant dyeing using chromates in 1820, chrome tanning in 1828 (2), and chromium plating in 1926 (3) (see Dyes and dye intermediates Electroplating Leather). In 1824, the first chromyl compounds were synthesized followed by the discovery of chromous compounds 20 years later. Organochromium compounds were produced in 1919, and chromium carbonyl was made in 1927 (1,2). 

Subsequendy, H. Caro and W. H. Perkin independendy developed the commercial manufacturing process of alizarin from anthraquinone (qv) through anthraquinone-2-sulfonic acid. Taking advantage of these inventions, many manufacturers came to produce various kinds of hydroxyanthraquinones, which were used as mordant dyes for dyeing cotton and wool. 

Mordant dyes have excellent lightfastness. However, their colors are not so brilliant, and they need treatment of fibers with metal salts such as those of Cr, Al, Fe, or Ni before dyeing, which makes the dyeing process compHcated and leveling properties unsatisfactory. 

Mordant dyes have hydroxy groups in their molecular stmcture that are capable of forming complexes with metals. Although a variety of metals such as iron, copper, aluminum, and cobalt have been used, chromium is most preferable as a mordant. Alizarin or Cl Mordant Red 11 [72 8-0] (1) (Cl 58000), the principal component of the natural dye obtained from madder root, is the most typical mordant dye (see Dyes, natural). The aluminum mordant of alizarin is a well-known dye by the name of Turkey Red and was used to dye cotton and wool with excellent fastness. However, as is the case with many other mordant dyes, it gave way to the vat or the azoic dyes, which are applied by much simpler dyeing procedures. 

A variety of derivatives have been produced from alizarin and used as mordant dyes for cotton and wool. Examples are given in Table 7. 

Purpurin [81-54-9] (179) is a usefiil iatemiediate for preparing acid-mordant dyes, and is prepared by oxidation of alizarin with manganese dioxide and sulfuric acid (145). 

Acid—mordant dyes have characteristics similar to those of acid dyes which have a relatively low molecular weight, anionic substituents, and an affinity to polyamide fibers and mordant dyes. In general, brilliant shades caimot be obtained by acid—mordant dyes because they are used as their chromium mordant by treatment with dichromate in the course of the dyeing procedure. However, because of their excellent fastness for light and wet treatment, they are predominandy used to dye wool in heavy shades (navy blue, brown, and black). In terms of chemical constitution, most of the acid—mordant dyes are azo dyes some are triphenyhnethane dyes and very few anthraquinone dyes are used in this area. Cl Mordant Black 13 [1324-21 -6] (183) (Cl 63615) is one of the few examples of currentiy produced anthraquinone acid—mordant dyes. It is prepared by condensation of purpurin with aniline in the presence of boric acid, followed by sulfonation and finally by conversion to the sodium salt (146,147). 

Mordant Dyes. This group includes many natural as well as synthetic dyes. They have no or low substantivity for textile fibers and are therefore appHed to ceUulosic or protein fibers that have been treated (mordanted) with metallic oxides to give points of attraction for the dye. The dye... 

Meta.1 Complex Dyes. Metals such as chromium and cobalt can be iatroduced iato dye molecules to give larger molecules. They can be regarded as being a special form of mordant dye. The complexes can be formed by chelating one or two molecules of dye with metal. They are appHed ia a similar manner to acid dyes. 

Ali2arin is a mordant dye forming various colored coordination complexes with different metallic salts (11,12). Based on analytical results, a stmctural formula has been proposed for the ali2artn complex (13). 

Shikonin [517-89-5] (Cl 75535) occurs as an acetyl derivative in the Japanese shikone, Uthospermum eTythrorhi n another member of the Boraginaceae family. It is the (R)-optical isomer of alkannin (66). Tissue cultures of E. eythrorhi n are used in Japan to manufacture shikonin mainly for cosmetic use (67). Both alkannin and shikonin are mordant dyes producing violet to gray colors on fabrics. In Japan, shikonin was used to dye fabrics a color known as Tokyo Violet. Shikalkin [54952-43-1] the racemate (11), has been synthesized (68). 

In the past, various leuco benzoquinone dyes4 were used as mordant dyes but recently they have been displaced by the azo mordant dyes. The reaction of j9-benzoquinone with j9-chloroaniline gives the hydroquinone derivative (5). Compound 5 undergoes oxidation to the corresponding benzoquinone 6. A mixture of hydrosulfite and compound 6 is marketed as a sulfurized vat dye which gives brown and khaki colors. 

The ability of transition metal ions, and especially chromium (as Cr3+), to form very stable metal complexes may be used to produce dyeings on protein fibres with superior fastness properties, especially towards washing and light. The chemistry of transition metal complex formation with azo dyes is discussed in some detail in Chapter 3. There are two application classes of dyes in which this feature is utilised, mordant dyes and premetallised dyes, which differ significantly in application technology but involve similar chemistry. 

Mordant dyes generally have the characteristics of acid dyes but with the ability in addition to form a stable complex with chromium. Most commonly, this takes the form of two hydroxy groups on either side of (ortho to) the azo group of a monoazo dye, as illustrated for the case of C. I. Mordant Black 1 (151). The dye is generally applied to the fibre as an acid dye and then treated with a source of chromium, commonly sodium or potassium dichromate. As a result of the process, the chromium(vi) is reduced by functional groups on the wool fibre, for example the cysteine thiol groups, and a chromium(m) complex of the dye is formed within the... 

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