Rayon Precursor

A manufactured fiber made by pyrolysis of sin organic precursor— rayon, polyacrylonitrile, or pitch in an inert atmosphere. 

Carbon fibers can be made by pyrolysis of a hydrocarbon precursor. Rayon was one of the first precursors used to make carbon fibers. During the processing of Rayon fibers into carbon fibers, only 25% of the fiber mass is retained. This made carbon fibers manufactured from Rayon precursors very expensive. Another precursor that has proved to be economical is the polyacrylontrile... 

Rayon cake Rayon manufacturers Rayon precursors g-Rays Razor... 

For nosetip materials 3-directional-reinforced (3D) carbon preforms are formed using small cell sizes for uniform ablation and small pore size. Figure 5 shows typical unit cell dimensions for two of the most common 3D nosetip materials. Carbon-carbon woven preforms have been made with a variety of cell dimensions for different appHcations (27—33). Fibers common to these composites include rayon, polyacrylonitrile, and pitch precursor carbon fibers. Strength of these fibers ranges from 1 to 5 GPa (145,000—725,000 psi) and modulus ranges from 300 to 800 GPa. 

Phloroglucinol is Hsted in the Colourindex as Cl Developer 19. It is particularly valuable in the dyeing of acetate fiber but also has been used as a coupler for azoic colors in viscose, Odon, cotton (qv), rayon, or nylon fibers, or in union fabrics containing these fibers (157). For example, cellulose acetate fabric is treated with an aromatic amine such as (9-dianisidine or a disperse dye such as A-hydroxyphenylazo-2-naphthylamine and the amine diazotizes on the fiber the fabric is then rinsed, freed of excess nitrite, and the azo color is developed in a phloroglucinol bath at pH 5—7. Depending on the diazo precursor used, intense blue to jet-black shades can be obtained with excellent light-, bleach-, and mbfastness. 

Carbon fibers are generally typed by precursor such as PAN, pitch, or rayon and classified by tensile modulus and strength. Tensile modulus classes range from low (<240 GPa), to standard (240 GPa), intermediate (280—300 GPa), high (350—500 GPa), and ultrahigh (500—1000 GPa). Typical mechanical and physical properties of commercially available carbon fibers are presented in Table 1. 

On the other hand, organic materials of relatively low molecular weight such as acetylene, benzene, ethylene and methane, can produce vapour-grown carbon materials by imperfect combustion or by exposing their vapour to a heated substrate in an electric furnace in the presence of a metal catalyst. The latter process generates VGCFs. Other precursors to VGCF include polyacrylonitrile (PAN), isotropic or mesophase pitch, rayon or nylon [8]. 

Most carbon fibers use PAN as their precursor however, other polymer precursors, such as rayon [8], pitch (a by-product of petroleum or coal-coking industries), phenolic resins, and polyacetylenes [6,7], are available. Each company usually uses different precursor compositions for its products and thus it is difficult to know the exact composition used in most commercially available carbon fiber products. 

The surface properties of carbon fibers are intimately related to the internal structure of the fiber itself, which needs to be understood if the surface properties are to be modified for specific end applications. Carbon fibers have been made from a number of different precursors, including polyacrylonitrile (PAN), rayon (cellulose) and mesophase pitch. The majority of commercial carbon fibers currently produced are based on PAN, while those based on rayon and pitch are produced in very limited quantities for special applications. Therefore, the discussion of fiber surface treatments in this section is mostly related to PAN-based carbon fibers, unless otherwise specified. 

Carbon/graphite fibers are prepared from either a polyacrylonitrile or rayon precursor fiber or from a pitch precursor 22,23). In either case, the fibers are treated at high... 

Figure 30. High-temperature strength of unidirectional carbon/carbon composites fabricated with rayon-based Thorne1 75 fibers and coal-tar pitch as matrix precursor to a density of 1.51 g/cmJ (31,54), in comparison with a 3D composite (55), pyrolytic graphite, and a commercial graphite.

Carbon fiber electrode - Edison produced the first carbon fibers by carbonization of cotton threads in 1879. Today polyacrylonitrile (as well as Rayon and various other organic precursors) is the most common precursor for carbon fiber formation [i]. Carbonization of polyacrylonitrile is carried out at 1500 °C to give highly electrically conducting fibers with 5-10 pm diameter. Fibers carbonized at up to 2500 °C are more graphitic with a carbon content of >99%. Carbon fiber-based materials have found many applications due to their exceptionally high tensile strength. In electrochemistry carbon fiber -> micro electrodes are very important in analytical detection [ii] and for in vivo electrochemical studies [iii]. Carbon fiber textiles are employed in - carbon felt electrodes. 

The first high-strength carbon fibres were produced in the 1950s (see Donnet and Bansal, 1984). The early carbonized products were rayon-based, but it was soon found that the mechanical properties and the carbon yield could be improved by the use of polyacrylonitrile (PAN) as the precursor. Also, less expensive fibres of somewhat lower strength and modulus could be made from various other precursors including petroleum pitch and lignin. However, cotton and other forms of natural cellulose fibres possess discontinuous filaments and the resulting mechanical properties were consequently found to be inferior to those of the rayon-based fibres. 

Exploratory investigations (Freeman et al., 1991, 1993) of the use of more highly ordered polymeric precursors have shown that there remains considerable scope for the development of novel activated chars from synthetic textile fibres. For example, carbon dioxide breakthrough measurements revealed that activated carbons prepared from Kevlar interacted much more strongly with C02 than rayon-based chars. Thus, the latter showed very little ability to separate air and C02, in marked contrast to the Kevlar-derived materials. 

Polyacrylonitrile (PAN) precursor fibers are more expensive than rayon. Nevertheless, PAN is more commonly used because the carbon fiber yield is about double that from rayon. Pitch-based carbon fibers are also important, because, potentially pitch is perhaps the cheapest raw material. Table 8.2 shows that carbon yield is highest from the mesophase pitch. The reader is cautioned that this is true only if we exclude the losses during the mesophase conversion step. If, however, one compares the overall carbon fiber yield from raw pitch to that from PAN, then the yield from PAN is higher. In any event, the carbon fiber yield or precursor weight loss is a very important factor in the economics of processing. 

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