Polyurethane chlorinated

Oil-base (including oil-modified alkyd resin) paint films should not be used in alkaline environments as the paint will deteriorate owing to saponification alkali-resistant coatings are provided by some cellulose ethers, e.g. ethyl cellulose, certain polyurethane, chlorinated rubber, epoxy, p.v.c./ p.v.a. copolymer, or acrylic-resin-based paints. In particular, aluminium and its alloys should be protected by alkali-resistant coatings owing to the detrimental effects of alkali on these metals. 

Other products involving chlorine in their manufacturing processes include epoxy resins, polyurethanes, chlorinated solvents, refrigerants, process solvents, cellophane, wood preservatives, flame retardants, herbicides, pharmaceuticals, and explosives. 

These characteristics make the planetary gear extruders well suited for processing heat-sensitive materials such as rigid and flexible PVC. They are also used to process blends (eg, PVC and ABS), plastic foams, powder coatings, epoxy, polyester, acrylic, polyurethane, chlorinated polyethylene, etc. 

Epoxy, polyurethane, chlorinated rubber and polyvinyl chloride coatings are extensively used in industry. They serve as a barrier to water, oxygen, and prevent the occurrence of a cathodic reaction beneath the coating. The barrier properties are further increased by addition of an inhibitor, like chromate in the primer. 

Uses. 3-Pentenenitrile, 3PN, is used entirely by the manufacturers to make adiponitrile. i7j -2-Pentenenitrile, 2PN, can be cycli2ed catalyticaHy at high temperature to produce pyndine, a solvent and agncultural chemical intermediate. 2PN is also chlorinated to manufacture pentachloropyndine, an intermediate in the insecticide Dursban produced by Dow. Addition of ammonia to 2PN foUowed by reduction leads to 1,3-pentadiamine (Dytek ep), which is used as a curing agent for epoxy coatings and as a chain modifier in polyurethanes. 

Almost all IDA derived chain extenders are made through ortho-alkylation. Diethyltoluenediamine (DE I DA) (C H gN2) (53), with a market of about 33,000 t, is the most common. Many uses for /-B I DA have been cited (1,12). Both DE I DA and /-B I DA are especially useful in RIM appHcations (49,53—55). Di(methylthio)-TDA, made by dithioalkylation of TDA, is used in cast urethanes and with other TDI prepolymers (56). Styrenic alkylation products of TDA are said to be useful, eg, as in the formation of novel polyurethane—polyurea polymers (57,58). Progress in understanding aromatic diamine stmcture—activity relationships for polyurethane chain extenders should allow progress in developing new materials (59). Chlorinated IDA is used in polyurethane—polyurea polymers of low hysteresis (48) and in reinforced polyurethane tires (60). The chloro-TDA is made by hydrolysis of chloro-TDI, derived from TDA (61). 

Adhesives and Sealants. Various grades of chloriaated paraffins are used as nonvolatile iaert fire-retardant plasticizers and modifying resias ia adhesives and sealants (3). They find wide appHcation ia polysulfide, polyurethane, acryUc, and butyl sealants for use ia building and constmction. The low volatihty high chlorine types are also employed ia sealants for double- and triple-glazed wiadows. 

Flame-Retardant Applications. The flame resistance of polyolefins, unsaturated polyester, mbber, and many other synthetic materials can be improved by the iaclusion of chloriaated paraffias. The soHd 70% chlorine product is the preferred choice ia most polymeric systems, but the Hquid grades are widely used ia mbbers, polyurethane, and textile treatments. 

The foams, marketed by Rohm as Rohacell, are stable at room temperature to hydrocarbons, ketones, chlorinated solvents and 10% sulphuric acid. They may be used under load at temperature up to 160°C. Uses quoted for these materials include bus engine covers, aircraft landing gear doors, radar domes, domes, ski cores and tennis racket cores. Their potential is in applications demanding a level of heat deformation resistance, solvent resistance and stiffness not exhibited by more well-known cellular polymers such as expanded polystyrene and the polyurethane foams. 

Caprolactam, a white solid that melts at 69°C, can be obtained either in a fused or flaked form. It is soluble in water, ligroin, and chlorinated hydrocarbons. Caprolactam s main use is to produce nylon 6. Other minor uses are as a crosslinking agent for polyurethanes, in the plasticizer industry, and in the synthesis of lysine. 

Paints are complex formulations of polymeric binders with additives including anti-corrosion pigments, colors, plasticizers, ultraviolet absorbers, flame-retardant chemicals, etc. Almost all binders are organic materials such as resins based on epoxy, polyurethanes, alkyds, esters, chlorinated rubber and acrylics. The common inorganic binder is the silicate used in inorganic zinc silicate primer for steel. Specific formulations are available for application to aluminum and for galvanized steel substrates. 

Solvent resistance This varies from very poor (for chlorinated rubbers) to good (for polyurethanes). All paint binders have specific susceptibilities and the presence of small quantities of the appropriate solvent in the atmosphere in the region of an item of plant can cause rapid failure. 

Where fumes or deposits which act as anti-oxidants are present, no orthodox paint which dries by oxidation can give satisfactory service. Instead, a coating which dries either by evaporation (e.g. a selected chlorinated rubber paint), or by a cross-linking reaction (e.g. a catalysed epoxy or two-component polyurethane paint) must be used. 

Atmospheres polluted by oxidising agents, e.g. ozone, chlorine, peroxide, etc. whose great destructive power is in direct proportion to the temperature, are also encountered. Sulphuric acid, formed by sulphur dioxide pollution, will accelerate the breakdown of paint, particularly oil-based films. Paint media resistant both to acids, depending on concentration and temperature, and oxidation include those containing bitumen, acrylic resins, chlorinated or cyclised rubber, epoxy and polyurethane/coal tar combinations, phenolic resins and p.v.c. 

In the case of some tanks used to carry wine or chlorinated solvents the final coat applied over an epoxy coating is sometimes an oil-free polyurethane enamel because this paint resists chlorinated solvents better than do epoxies, does not taint wines and is not stained by red wines. 

Low-temperature Styrene-acrylonitrile, polyurethanes, polyethylene, chlorinated... 

Plasticization Polycaprolactone, polyurethanes, nitrile rubber, ethylene-vinyl acetate, copolyester, chlorinated polyoxymethylenes (acetals)... 

Chemistry (Continued) polyimide, 287-300 polyurethane, 222-236, 546 transition metal coupling, 483-490 Chiral conjugated polymers, 479-480 Chlorinated solvents, 91 Chlorofluorocarbons (CFCs), 201, 205 Chloroformate endgroups, 87 Chloromethylation, 354 Church, A. Cameron, 431 Circular dichroism, 490 Classical catalysts, 433 Clean Air Act of 1990, 201, 205 Clearcoat, 240... 

Elurocaibon elastomers Acrylic elastomers Polyurethanes Polyethylene Chlorinated polyethylene Poly(vinyl chloride)... 

Solvent wiping. Rubbers tend to swell by application of solvents and the mechanical interlocking of the adhesive is favored. Although chlorinated hydrocarbon solvents are the most effective, they are toxic and cannot be used toluene and ketones are currently the most common solvents. The treatment with solvents is effective in the removal of processing oils and plasticizers in vulcanized mbbers, but zinc stearate is not completely removed and antiozonant wax gradually migrates to the mbber/polyurethane adhesive interface. Table 27.1 shows the moderate increase in adhesion produced in SBR by MEK wiping. 

The use of chlorination as surface treatment to improve the adhesion of mbbers to polyurethane adhesives was proposed in 1971. The employ of chlorination in the industry is due to its high effectiveness in improving the adhesion of several types and formulations of mbbers, it is cheap and easy to apply. Furthermore, chlorination makes the mbber surface compatible with many adhesives... 

FIGURE 27.5 T-peel strength values of chlorinated styrene-butadiene rubber (SBR)/polyurethane adhesive joints as a function of the trichloroisocyanuric acid (TCI) concentration in the solution. (From Pastor-Bias, M.M., Sanchez-Adsuar, M.S., and Martm-Martfnez, J.M., J. Adhes., 50, 191, 1995.)... 

Acidification of chloramine T with sulfuric acid produces the formation of dichloramine T (DCT) and hypochlorous acid (HCIO), species which react with C=C bonds of the butadiene units. The effectiveness of the treatment is ascribed to the introduction of chlorine and oxygen moieties on the mbber surface. A decrease in the pH of the chloramine T aqueous solutions produced more extended surface modifications and improved adhesion properties in the joints produced with waterborne polyurethane adhesive (Figure 27.9). The adhesive strength obtained is slightly lower than that obtained for the rubber treated with 3 wt% TCI/MEK, and its increases as the pH of the chloramine T solution decreases (Figure 27.9). A cohesive failure in the rubber is generally obtained. 

The treatment of SBR with fumaric acid solutions avoids the migration of antiadherent moieties to the surface and the treatment with TCI solutions is effective to enhance the adhesion of several mbbers to polyurethane adhesive. Therefore, the combined use of mixtures of TCI and FA solutions should be more effective in improving the adhesion of difficult to bond SBR. The wettability of SBR is improved by treatment with 3 wt% TCI/EA followed by treatment with 0.5 wt% FA/EtOH (3 wt% TCI-0.5 wt% FA), with 0.5 wt% FA/EtOH followed by treatment with 3 wt% TCI/EA (0.5 wt% FA-3 wt% TCI), or with TCI + FA mixtures.However, the extent of the surface modifications produced and the adhesive strength of adhesive joints are mainly due to chlorination with TCI/EA. 

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