Polystyrene retardants

In polymers such as polystyrene that do not readily undergo charring, phosphoms-based flame retardants tend to be less effective, and such polymers are often flame retarded by antimony—halogen combinations (see Styrene). However, even in such noncharring polymers, phosphoms additives exhibit some activity that suggests at least one other mode of action. Phosphoms compounds may produce a barrier layer of polyphosphoric acid on the burning polymer (4,5). Phosphoms-based flame retardants are more effective in styrenic polymers blended with a char-forming polymer such as polyphenylene oxide or polycarbonate. 

Physical or chemical vapor-phase mechanisms may be reasonably hypothesized in cases where a phosphoms flame retardant is found to be effective in a noncharring polymer, and especially where the flame retardant or phosphoms-containing breakdown products are capable of being vaporized at the temperature of the pyrolyzing surface. In the engineering of thermoplastic Noryl (General Electric), which consists of a blend of a charrable poly(phenylene oxide) and a poorly charrable polystyrene, experimental evidence indicates that effective flame retardants such as triphenyl phosphate act in the vapor phase to suppress the flammabiUty of the polystyrene pyrolysis products (36). 

The product is a hquid recommended for flame retarding flexible urethane foams in furniture or automotive seating. It also appears to be useful in polystyrene foam, textile backcoating, and polyester resins. 

Triphenyl phosphate [115-86-6] C gH O P, is a colorless soHd, mp 48—49°C, usually produced in the form of flakes or shipped in heated vessels as a hquid. An early appHcation was as a flame retardant for cellulose acetate safety film. It is also used in cellulose nitrate, various coatings, triacetate film and sheet, and rigid urethane foam. It has been used as a flame-retardant additive for engineering thermoplastics such as polyphenylene oxide—high impact polystyrene and ABS—polycarbonate blends. 

Initiators (1) and (2) have 10-h half-life tempeiatuies of 237°C and 201°C, respectively. It has been reported that, unlike organic peroxides and ahphatic azo compounds, carbon—carbon initiators (1) and (2) undergo endothermic decompositions (62). These carbon—carbon initiators are useful commercially as fire-retardant synergists in fire-resistant expandable polystyrenes (63). 

Nickel dialkyldithiocarbamates stabili2e vulcani2ates of epichlorhydrinethylene oxide against heat aging (178). Nickel dibutyldithiocarbamate [56377-13-0] is used as an oxidation inhibitor in synthetic elastomers. Nickel chelates of substituted acetylacetonates are flame retardants for epoxy resins (179). Nickel dicycloalkyldithiophosphinates have been proposed as flame-retardant additives for polystyrene (180—182) (see Flame retardants Heat stabilizers). 

Flame Retardants. Flame retardants are added to nylon to eliminate burning drips and to obtain short self-extinguishing times. Halogenated organics, together with catalysts such as antimony trioxide, are commonly used to give free-radical suppression in the vapor phase, thus inhibiting the combustion process. Some common additives are decabromodiphenyl oxide, brominated polystyrene, and chlorinated... 

Noryl. Noryl engineering thermoplastics are polymer blends formed by melt-blending DMPPO and HIPS or other polymers such as nylon with proprietary stabilizers, flame retardants, impact modifiers, and other additives (69). Because the mbber characteristics that are required for optimum performance in DMPPO—polystyrene blends are not the same as for polystyrene alone, most of the HIPS that is used in DMPPO blends is designed specifically for this use (70). Noryl is produced as sheet and for vacuum forming, but by far the greatest use is in pellets for injection mol ding. 

DMPPO—polystyrene blends, because of the inherent flame resistance of the DMPPO component (oxygen index ca 29.5), can be made flame retardant without the use of halogenated additives that tend to lower impact strength and melt stabiUty in other polymers. Approximately one-half of total Noryl sales volume is in flame-retarded grades, ie, VO or VI in a 1.6-mm section (UL-94). 

Styrene is a colorless Hquid with an aromatic odor. Important physical properties of styrene are shown in Table 1 (1). Styrene is infinitely soluble in acetone, carbon tetrachloride, benzene, ether, / -heptane, and ethanol. Nearly all of the commercial styrene is consumed in polymerization and copolymerization processes. Common methods in plastics technology such as mass, suspension, solution, and emulsion polymerization can be used to manufacture polystyrene and styrene copolymers with different physical characteristics, but processes relating to the first two methods account for most of the styrene polymers currendy (ca 1996) being manufactured (2—8). Polymerization generally takes place by free-radical reactions initiated thermally or catalyticaHy. Polymerization occurs slowly even at ambient temperatures. It can be retarded by inhibitors. 

Measurements of diffusion of tracer polymers in ordered block copolymer fluids is another potentially informative activity, since molecular diffusion is one of the most basic dynamic characteristics of a molecule. Balsara, et al. have measured the retardation of diffusion due to ordering in the diffusion of polystyrene tracer homopolymers in polystyrene-polyisoprene matrices of various domain sizes [167]. Measurement of the tracer diffusion of block copolymer molecules will also be important. Several interesting issues are directly addressable via measurements... 

The kinetics of polymerization and conductometric studies of barium polystyrene with one active end-group per chain were reported by De Groof et al. 79,80). Formation of an unconventional anionic species, Ba2 +, (CH(Ph)CH2—)j, had to be postulated to account for the results. The existence of such a species is supported by the recent study of the kinetics of polymerization of lithium polystyrene performed in the presence of barium polystyrene endowed with two active endgroups 78). The polymerization of the lithium salt is retarded by the presence of the barium salt, and the retardation is accounted for by the formation of the inert aggregated anions,... 

Table 3. Flame Retarding 40/60 Polyphenylene Oxide / High Impact Polystyrene Blend...

Various techniques have been used for the determination of oligomers, including GC [135], HPLC [136-138], TLC for polystyrene and poly a-methyl-styrene [139] and SEC for polyesters [140,141]. GC and PyGC-MS can also profitably be used for the analysis of the compositions of volatile products formed using different flame retardants (FRs). Takeda [142] reported that volumes and compositions of the volatile products and morphology of the char were affected by FRs, polymers (PC, PPE, PBT) and their reactions from 300... 

Figure 6.17 Temperature-resolved in-source pyrolysis FTICR-MS of flame-retarded polystyrene (56 spectra with a sampling interval of 1.1 s) from 300 K to 1200K. After Heeren and Boon [224], Reprinted from International Journal of Mass Spectrometry and Ion Processes, 157/158, R.M.A. Heeren and J.J. Boon, 391-403, Copyright (1996), with permission from Elsevier...

Successful combination of a chromatographic procedure for separating and isolating additive components with an on-line method for obtaining the IR spectrum enables detailed compositional and structural information to be obtained in a relatively short time frame, as shown in the case of additives in PP [501], and of a plasticiser (DEHP) and an aromatic phenyl phosphate flame retardant in a PVC fabric [502], RPLC-TSP-FTIR with diffuse reflectance detection has been used for dye analysis [512], The HPLC-separated components were deposited as a series of concentrated spots on a moving tape. HPLC-TSP-FTIR has analysed polystyrene samples [513,514], The LC Transform has also been employed for the identification of a stain in carpet yarn [515] and a contaminant in a multiwire cable [516], HPLC-FTIR can be used to maintain consistency of raw materials or to characterise a performance difference. 

An efficient flame retardant effect was demonstrated with 2-mil zinc coatings on polyphenylene oxide-polystyrene blends (Notyl) by Nelson (21). The action may relate to enhanced char formation by chemistry specific to this blend. However, other metal coatings on some other polymers also appeared to contribute a measurable flame retardant effect. 

The principles needed to design a polymer of low flammability are reasonably well understood and have been systematized by Van Krevelen (5). A number of methods have been found for modifying the structure of an inherently flammable polymer to make it respond better to conventional flame retardant systems. For example, extensive work by Pearce et al. at Polytechnic (38, 39) has demonstrated that incorporation of certain ring systems such as phthalide or fluorenone structures into a polymer can greatly increase char and thus flame resistance. Pearce, et al. also showed that increased char formation from polystyrene could be achieved by the introduction of chloromethyl groups on the aromatic rings, along with the addition of antimony oxide or zinc oxide to provide a latent Friedel-Crafts catalyst. 

Retardant Decabromodiphenyl Oxide - Sb203 on the Degradation of Polystyrene, J. of Fire Retardant Chemistry,, 28, (1981). 

Experiments pertaining to a new system for the application of bromine to flame retardant polypropylene and foamed polystyrene are described. The FR compound, ammonium bromide, is formed in the amorphous regions of the polymer phase by the interaction of bromine sorbed on the polymer and ammonia, sorbed subsequently. Gaseous nitrogen which is also produced, expands and brings about the rearrangement of the chains to produce a porous structure. The ammonium bromide produced is finely divided and imparts FR properties to the polymer. 

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