Polystyrene-poly phenylene oxide blends

As was already stated (see Figure 6), the temperature dependence of the shift factor aT is a function of the elastomer phase content. The strong effect of the rubber content on the temperature dependence of the shift factor aT could be explained by an increase in free volume of the SAN resin induced by the elastomer phase, as was suggested by Prest and Porter (13) for polystyrene-poly (phenylene oxide) blends. In order to verify this hypothesis, log aT experimental data for SAN and relative blends were used to calculate the WLF parameters and, in turn, the free volumes (f0) at the reference temperature (T0) and the thermal expansion coefficients (a) by the equation ... 

Polycarbonate is blended with a number of polymers including PET, PBT, acrylonitrile-butadiene-styrene terpolymer (ABS) rubber, and styrene-maleic anhydride (SMA) copolymer. The blends have lower costs compared to polycarbonate and, in addition, show some property improvement. PET and PBT impart better chemical resistance and processability, ABS imparts improved processability, and SMA imparts better retention of properties on aging at high temperature. Poly(phenylene oxide) blended with high-impact polystyrene (HIPS) (polybutadiene-gra/f-polystyrene) has improved toughness and processability. The impact strength of polyamides is improved by blending with an ethylene copolymer or ABS rubber. 

Physical or chemical vapor-phase mechanisms may be reasonably hypothesized in cases where a phosphoms flame retardant is found to be effective in a noncharring polymer, and especially where the flame retardant or phosphoms-containing breakdown products are capable of being vaporized at the temperature of the pyrolyzing surface. In the engineering of thermoplastic Noryl (General Electric), which consists of a blend of a charrable poly(phenylene oxide) and a poorly charrable polystyrene, experimental evidence indicates that effective flame retardants such as triphenyl phosphate act in the vapor phase to suppress the flammabiUty of the polystyrene pyrolysis products (36). 

Fig. 2. Glass-transition temperature, T, for two commercially available, miscible blend systems (a) poly(phenylene oxide) (PPO) and polystyrene (PS) (42) ...

The oxidative coupling of 2,6-dimethylphenol to yield poly(phenylene oxide) represents 90—95% of the consumption of 2,6-dimethylphenol (68). The oxidation with air is catalyzed by a copper—amine complex. The poly(phenylene oxide) derived from 2,6-dimethylphenol is blended with other polymers, primarily high impact polystyrene, and the resulting alloy is widely used in housings for business machines, electronic equipment and in the manufacture of automobiles (see Polyethers, aromatic). A minor use of 2,6-dimethylphenol involves its oxidative coupling to... 

Poly(phenylene ether). The only commercially available thermoplastic poly(phenylene oxide) PPO is the polyether poly(2,6-dimethylphenol-l,4-phenylene ether) [24938-67-8]. PPO is prepared by the oxidative coupling of 2,6-dimethylphenol with a copper amine catalyst (25). Usually PPO is blended with other polymers such as polystyrene (see PoLYETPiERS, Aromatic). However, thermoplastic composites containing randomly oriented glass fibers are available. 

Alloys and blends are of great commercial significance. The archetype of "alloys" is the poly(phenylene oxide)—polystyrene resin discussed eadier. Important examples of blends based on immiscible resins are afforded by the polycarbonate—poly(butylene terephthalate) resins and polycarbonate—ABS blends. 

Engineering resins can be combined with either other engineering resins or commodity resins. Some commercially successhil blends of engineering resins with other engineering resins include poly(butylene terephthalate)—poly(ethylene terephthalate), polycarbonate—poly(butylene terephthalate), polycarbonate—poly(ethylene terephthalate), polysulfone—poly (ethylene terephthalate), and poly(phenylene oxide)—nylon. Commercial blends of engineering resins with other resins include modified poly(butylene terephthalate), polycarbonate—ABS, polycarbonate—styrene maleic anhydride, poly(phenylene oxide)—polystyrene, and nylon—polyethylene. 

Miscible Blends. Both Components Amorphous. Certainly one of the most commercially important and publicized examples of a miscible polymer blend system is that based on polystyrene and poly(phenylene oxide), which is sold under the trade name Noryl by General Electric. Many fundamental studies of this system have been published, many of which were devoted to proving that these two components are miscible in a thermodynamic sense (see chapter 5 of Ref. 10 by MacKnight, Karasz, and Fried). Commercial interest in this system involves both... 

Noryl Poly(phenylene oxide)-polystyrene blend General Electric... 

DiPaola-Baranyi, G. Richer, J. Prest, W. M., "Thermodynamic Miscibility of Polystyrene-Poly-(2,6-dimethyl- 1,4-phenylene oxide) Blends.," Can. J. Chem., 63, 223 (1985). 

Evidence from spectral studies for interactions other than the above hydrogen bonds is not very plentiful. Polystyrene/poly(2,6 dimethyl-l,4-phenylene oxide) blends have been studied by infra-red and ultraviolet spectroscopy . Interactions involving the aromatic rings of the two polymers were proposed. Studies of low molecular weight ethers with aromatic compounds have shown evidence for specific interactions and this has recently been extended to blends of polystyrene with poly(methyl vinyl ether)... 

IGC was used to determine the thermodynamic miscibility behavior of several polymer blends polystyrene-poly(n-butyl methacrylate), poly(vinylidene fluoride)-poly(methyl methacrylate), and polystyrene-poly(2,6-dimethyl-1,4-phenylene oxide) blends. Specific retention volumes were measured for a variety of probes in pure and mixed stationary phases of the molten polymers, and Flory-Huggins interaction parameters were calculated. A generally consistent and realistic measure of the polymer-polymer interaction can be obtained with this technique. 

As we said earlier, the introduction of aromatic units into the main chain results in polymers with better thermal stability than their aliphatic analogs. One such polymer is poly(phenylene oxide), PPO, which has many attractive properties, including high-impact strength, resistance to attack by mineral and organic acids, and low water absorption. It is used, usually blended with high-impact polystyrene (HIPS), to ease processability in the manufacture of machined parts and business machine enclosures. 

The first commercial blend of two dissimilar polymers was Noryl, a miscible polyblend of poly(phenylene oxide) and polystyrene, introduced by General Electric in the 1960s. Since that time a large number of different blends have been introduced. A number of technologies have been devised to prepare polyblends these are summarized in Table 4.34. For economic reasons, however, mechanical blending predominates. 

MOR Morel, G. and Paul, D.R., CO2 sorption and transport in miscible poly(phenylene oxide)/ polystyrene blends, J. Membrane Set, 10, 273, 1982. 

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