Polypropylene melting point

It should be noted that some GMT samples can undergo a significant degree of expansion in the out-of-plane direction when heated close to or above the polypropylene melting point. This phenomenon is called lofting and is well known in the GMT world. It is the result of... 

Some cast (unoriented) polypropylene film is produced. Its clarity and heat sealabiUty make it ideal for textile packaging and overwrap. The use of copolymers with ethylene improves low temperature impact, which is the primary problem with unoriented PP film. Orientation improves the clarity and stiffness of polypropylene film, and dramatically increases low temperature impact strength. BOPP film, however, is not readily heat-sealed and so is coextmded or coated with resins with lower melting points than the polypropylene shrinkage temperature. These layers may also provide improved barrier properties. 

Many polymers, including polyethylene, polypropylene, and nylons, do not dissolve in suitable casting solvents. In the laboratory, membranes can be made from such polymers by melt pressing, in which the polymer is sandwiched at high pressure between two heated plates. A pressure of 13.8—34.5 MPa (2000—5000 psi) is appHed for 0.5 to 5 minutes, at a plate temperature just above the melting point of the polymer. Melt forming is commonly used to make dense films for packaging appHcations, either by extmsion as a sheet from a die or as blown film. 

Thermodynamic Properties. The thermodynamic melting point for pure crystalline isotactic polypropylene obtained by the extrapolation of melting data for isothermally crystallized polymer is 185°C (35). Under normal thermal analysis conditions, commercial homopolymers have melting points in the range of 160—165°C. The heat of fusion of isotactic polypropylene has been reported as 88 J/g (21 cal/g) (36). The value of 165 18 J/g has been reported for a 100% crystalline sample (37). Heats of crystallization have been determined to be in the range of 87—92 J/g (38). 

Syndiotactic polypropylene has an ultimate melting point of 174°C, and extrapolated heat of fusion of 105 J/g (25.1 cal/g) both lower than those of isotactic polymer. The heat of fusion of the polymer produced using a metallocene catalyst is reported as 79 J/g (19 cal/g) (41). 

Random insertion of ethylene as comonomer and, in some cases, butene as termonomer, enhances clarity and depresses the polymer melting point and stiffness. Propylene—butene copolymers are also available (47). Consequendy, these polymers are used in apphcations where clarity is essential and as a sealant layer in polypropylene films. The impact resistance of these polymers is sligbdy superior to propylene homopolymers, especially at refrigeration temperatures, but still vastiy inferior to that of heterophasic copolymers. Properties of these polymers are shown in Table 4. 

Similarly, the random introduction by copolymerization of stericaHy incompatible repeating unit B into chains of crystalline A reduces the crystalline melting point and degree of crystallinity. If is reduced to T, crystals cannot form. Isotactic polypropylene and linear polyethylene homopolymers are each highly crystalline plastics. However, a random 65% ethylene—35% propylene copolymer of the two, poly(ethylene- (9-prop5lene) is a completely amorphous ethylene—propylene mbber (EPR). On the other hand, block copolymers of the two, poly(ethylene- -prop5iene) of the same overall composition, are highly crystalline. X-ray studies of these materials reveal both the polyethylene lattice and the isotactic polypropylene lattice, as the different blocks crystallize in thek own lattices. 

This polymer is typical of the aliphatic polyolefins in its good electrical insulation and chemical resistance. It has a melting point and stiffness intermediate between high-density and low-density polyethylene and a thermal stability intermediate between polyethylene and polypropylene. 

Specialty waxes include polar waxes for more polar adhesive systems. Examples would be castor wax (triglyceride of 12-hydroxy stearic acid) or Paracin wax N- 2 hydroxy ethyl)-12-hydroxy stearamide) which are used in polyester, polyamide, or with high VA EVA copolymer-based systems. Other common polar waxes are maleated polyethylenes, which are used to improve the specific adhesion of polyethylene-based adhesives, and low molecular weight ethylene copolymers with vinyl acetate or acrylic acid, which are used to improve low temperature adhesion. High melting point isotactic polypropylene wax (7 155°C) and highly refined paraffin wax (7,n 83°C) are used where maximum heat resistance is critical. Needless to say, these specialty waxes also command a premium price, ranging from 2 to 5 times that of conventional paraffin wax. 

Many high molecular weight synthetic polymers, such as polyethylene and polypropylene, have a large percentage of their molecules in the crystalline state. Prior to dissolution, these polymers must usually be heated almost to their melting points to break up the crystalline forces. Orthodichlorobenzene (ODCB) is a typical mobile phase for these polymers at 150°C. The accuracy and stability of the Zorbax PSM columns under such harsh conditions make them ideal for these analyses (Fig. 3.8). 

Polypropylene made by free-radical polymerization is generally atactic , that is to say, there is no pattern to the stereochemistry. On the other hand, both isotactic polypropylene (in which all the stereocenters are the same) and syndiotactic polypropylene (in which the stereocenters alternate) may be made via the Ziegler-Natta process (see Chapter 18, Problem 4). Experimentally, both isotactic and syndiotactic polypropylene generally have higher melting points than atactic polypropylene. 

Metallocene isotactic polypropylenes (MET.PP) are accessible with different melting points under the commercial range of melt flow rate (Fig. 11). The variation of melting points in these polymers is linked with the presence of different lengths of isotactic sequences. Mechanical properties of polypropylene... 

Hence at room temperature there are no solvents for polyethylene, polypropylene, poly-4-methyl-pentene-l, polyacetal or polytetrafluoroethylene, but at temperatures of about 30°C below their melting point solvents of... 

As a safety specialty, polyethylene separators are used to shut down run-away (shorting) Li cells by simply melting and creating a high-resistance barrier. The speed of resistance gains increases, approaching the melting point. Bilayers of polyethylene (PE) and polypropylene (PP) are even faster (Hoechst) (see also Chapter III, Sec. 10). 

Syndiotactic polypropylene became commercially available about ten years ago with the advent of single-site catalysts. Unlike its atactic and isotactic counterparts, its manufacture presented serious challenges to polymer scientists and engineers. Even under the best conditions, its syndiotacticity rarely exceeds 75%, based on pentad sequences. It typically has both a lower melting point (approximately 138 °C relative to approximately 155 to 160 °C) and density (0.89 g/cm3 relative to 0.93 g/cm3) than isotactic polypropylene. Syndiotactic polypropylene crystallites have a much more complex structure than the isotactic form, which impedes its crystallization. Therefore, in general, the syndiotactic form of polypropylene crystallizes very slowly. 

The beta crystalline form of isotactic polypropylene differs from the alpha form by having a lower crystalline density and lower melting point. The beta form is metastable to the alpha form and will rearrange to the alpha structure when heated to approximately 100 °C or placed under strain. Beta lamellae form parallel stacks as shown in Fig. 19.4. 

---