Polymerizations styrene-butadiene rubber

Other polymers used in the PSA industry include synthetic polyisoprenes and polybutadienes, styrene-butadiene rubbers, butadiene-acrylonitrile rubbers, polychloroprenes, and some polyisobutylenes. With the exception of pure polyisobutylenes, these polymer backbones retain some unsaturation, which makes them susceptible to oxidation and UV degradation. The rubbers require compounding with tackifiers and, if desired, plasticizers or oils to make them tacky. To improve performance and to make them more processible, diene-based polymers are typically compounded with additional stabilizers, chemical crosslinkers, and solvents for coating. Emulsion polymerized styrene butadiene rubbers (SBRs) are a common basis for PSA formulation [121]. The tackified SBR PSAs show improved cohesive strength as the Mooney viscosity and percent bound styrene in the rubber increases. The peel performance typically is best with 24—40% bound styrene in the rubber. To increase adhesion to polar surfaces, carboxylated SBRs have been used for PSA formulation. Blends of SBR and natural rubber are commonly used to improve long-term stability of the adhesives. 

Soap - [SOAP] (Vol 22) -centrifugal separation of [SEPARATION - CENTRIFUGAL SEPARATION] (Vol21) -disinfectant and antiseptic m (DISINFECTANTS AND ANTISEPTICS] (Vol 8) -m emulsion polymerization [STYRENE-BUTADIENE RUBBER] (Vol 22) -nut oils m [NUTS] (Vol 17) -potassium hydroxide mmfg of [POTASSIUM COMPOUNDS] (Vol 19) -sampling standards for [SAMPLING] (Vol 21) -as synthetic surfactant [SURFACTANTS] (Vol 23)... 

ASTM D1917,2003. Shrinkage of raw and compounded hot polymerized styrene-butadiene rubber. 

Styrene-butadiene rubber could be produced by using emulsion and solution process, thus it can be divided into emulsion-polymerized styrene-butadiene rubber (E-SBR) and solution-polymerized styrene-butadiene rubber (S-SBR). In this entry, we will describe their development and introduce their synthesis process, relationship between structure and property, processing property, blends, and applications. 

Most, if not all, of the large-toimage grades of emulsion-polymerized styrene-butadiene rubbers are produced by continuous emulsion polymerization. The advantages over batch and setni[Pg.684]

TYPICAL POLYMERIZATION RECIPES FOR HOT AND COLD EMULSION POLYMERIZED STYRENE-BUTADIENE RUBBERS... 

Noguchi, K., Yoshioka, A., Komuro, K. and Ueda, A., Structure and properties of newly developed chemically modified high vinyl polybutadiene and solution polymerized styrene-butadiene rubbers , ACS Rubber Division 129th Meeting May, 1986, Paper No. 36. 

Sun J, Song Y, Zheng Q, Tan H, Yu J, Li H (2007) Nonlinear rheological behavior of silica filled solution-polymerized styrene butadiene rubber. J Polym Sci B Polym Phys 45 2594-2602... 

After the war when natural rubber became available again the consumption of styrene-butadiene rubber began to fall however, the trend was reversed in 1949 with the advent of a copolymer made at low temperature. This product gives a passenger-tyre rubber superior to natural rubber and styrene-butadiene rubbers have remained the most important of the large-tonnage rubbers (Table 20.2). In the early 1960s, solution polymerized styrene-butadiene rubbers became available. These rubbers show further improvements in tyre performance. In 1965, styrene-butadiene thermoplastic elastomers were introduced. 

The elastomer produced in greatest amount is styrene-butadiene rubber (SBR) Annually just under 10 lb of SBR IS produced in the United States and al most all of it IS used in automobile tires As its name suggests SBR is prepared from styrene and 1 3 buta diene It is an example of a copolymer a polymer as sembled from two or more different monomers Free radical polymerization of a mixture of styrene and 1 3 butadiene gives SBR... 

Butadiene copolymers are mainly prepared to yield mbbers (see Styrene-butadiene rubber). Many commercially significant latex paints are based on styrene—butadiene copolymers (see Coatings Paint). In latex paint the weight ratio S B is usually 60 40 with high conversion. Most of the block copolymers prepared by anionic catalysts, eg, butyUithium, are also elastomers. However, some of these block copolymers are thermoplastic mbbers, which behave like cross-linked mbbers at room temperature but show regular thermoplastic flow at elevated temperatures (45,46). Diblock (styrene—butadiene (SB)) and triblock (styrene—butadiene—styrene (SBS)) copolymers are commercially available. Typically, they are blended with PS to achieve a desirable property, eg, improved clarity/flexibiHty (see Polymerblends) (46). These block copolymers represent a class of new and interesting polymeric materials (47,48). Of particular interest are their morphologies (49—52), solution properties (53,54), and mechanical behavior (55,56). 

Styrene—Butadiene Rubber (SBR). This is the most important synthetic mbber and represents more than half of all synthetic mbber production (Table 3) (see Styrene-butadiene rubber). It is a copolymer of 1,3-butadiene, CH2=CH—CH=CH2, and styrene, CgH5CH=CH2, and is a descendant of the original Buna S first produced in Germany during the 1930s. The polymerization is carried out in an emulsion system where a mixture of the two monomers is mixed with a soap solution containing the necessary catalysts (initiators). The final product is an emulsion of the copolymer, ie, a fluid latex (see Latex technology). 

Fumed silicas (Si02). Fumed silicas are common fillers in polychloroprene [40], natural rubber and styrene-butadiene rubber base adhesives. Fumed silicas are widely used as filler in several polymeric systems to which it confers thixotropy, sag resistance, particle suspension, reinforcement, gloss reduction and flow enhancement. Fumed silica is obtained by gas reaction between metallic silicon and dry HCl to rend silica tetrachloride (SiCU). SiC is mixed with hydrogen and air in a burner (1800°C) where fumed silica is formed ... 

Butadiene is by far the most important monomer for synthetic rubber production. It can be polymerized to polybutadiene or copolymerized with styrene to styrene-butadiene rubber (SBR). Butadiene is an important intermediate for the synthesis of many chemicals such as hexa-methylenediamine and adipic acid. Both are monomers for producing nylon. Chloroprene is another butadiene derivative for the synthesis of neoprene rubber. 

De Sarkar M., De P.P., and Bhowmick A.K., New polymeric blends from hydrogenated styrene-butadiene rubber and polyethylene. Polymer, 39, 1201, 1998. 

In Table 8.4 we see that most butadiene is polymerized either by itself or with styrene or acrylonitrile. The most important synthetic elastomer is styrene-butadiene rubber (SBR). SBR, along with polybutadiene, has its biggest market in automobile tires. Specialty elastomers are polychloroprene and nitrile rubber, and an important plastic is acrylonitrile/butadiene/styrene (ABS) terpolymer. Butadiene is made into adiponitrile, which is converted into hexamethylenediamine (HMDA), on of the monomers for nylon. 

The soap of modified rosin has a long history as an emulsifier for the polymerization of styrene—butadiene rubber. The rosin soap remains in the rubber after polymerization and increases the tack between the plies of rubber required in the manufacture of tires. 

Another large use of normal butenes in the petrochemical industry is in the production of 1,3-butadiene (CH2 = CH = CH = CH2). In the process, a mixture of n-butenes, air, and steam is passed over a catalyst at a temperature of 500°C to 600°C. Butadiene is used extensively to produce synthetic rubbers (see Isoprene) in polymerization reactions. The greatest use of butadiene is for styrene-butadiene rubber, which contains about a 3 1 ratio of butadiene to styrene. Butadiene is also used as a chemical intermediate to produce other synthetic organics such as chloroprene, for adhesives, resins, and a variety of polymers. 

The most important hydrocarbon copolymers are styrene-butadiene rubbers (SBR) produced by free-radical emulsion or anionic polymerization. Anionic polymerization allows the manufacture of styrene-butadiene and styrene-isoprene three-block copolymers. 

Polymerization Reactions. The polymerization of butadiene with itself and with other monomers represents its largest commercial use. The commercially most important polymers are styrene—butadiene rubber (SBR), polybutadiene (BR), styrene—butadiene latex (SBL), acrylonitrile—butadiene—styrene polymer (ABS), and nitrile rubber (NR). The reaction mechanisms are free-radical, anionic, cationic, or coordinate, depending on the nature of the initiators or catalysts (194—196). 

Styrene-butadiene rubber, or E-SBR as it is known in manufacturing circles, was first developed in the 1930s. Known as Buna S, the compound was prepared by I.G. Farbenindustrie in Germany. Manufacturing styrene-butadiene rubber was through an emulsion polymerization process which produced a material that had a low reaction viscosity, yet had all the attributes of natural rubber. 

STYRENE. Styrene, CgH5CH=CH2, is the simplest and by far the most important member of a series of aromatic monomers. Also known commercially as styrene monomer (SM). styrene is produced in large quantities for polymerization. It is a versatile monomer extensively used for the manufacture of plastics, including crystalline polystyrene, rubber-modified impact polystyrene, expandable polystyrene, acrylonitrile-butadiene-styrene copolymer (ABS), styrene-acrylonitrile resins (SAN), styrene-butadiene latex, styrene-butadiene rubber (SBR). and unsaturated polyester resins. See also Acrylonitrile Polymers. 

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