Polymer resin polytetrafluoroethylene

Dispersion Resins. Polytetrafluoroethylene dispersions in aqueous medium contain 30—60 wt % polymer particles and some surfactant. The type of surfactant and the particle characteristics depend on the appHcation. These dispersions are appHed to various substrates by spraying, flow coating, dipping, coagulating, or electro depositing. 

Dripping is a complex behavior that depends on the resin matrix, viscosity and part design. However, over the years, it has been found that very low levels of some fluorinated polymers, notably polytetrafluoroethylene (PTFE), can significantly reduce dripping. 

Polymers exhibit variations in response to incident ultraviolet (UV) light. For example, urea-formaldehyde resins, polytetrafluoroethylene (PTFE), and poly(methyl methacrylate) (PMMA) exhibit significant resistance to photo-oxidation, while polyolefins. 

Figure 49 Correlation of volume resistivity with dieleetrie for various polymers. 1, polytetrafluoroethylene 2, polyethylene 3, polychlorotrifluoroethylene 4, polyphenylene oxide 5, polysulfone 6, polyearbonate 7, polyimide 8, poly(vinylidene chloride) 9, nylon 6,6 10, nylon 6 11, epoxy resin 12, polyester resin. (From Ref. 110.)...

Eig. 6. Decomposition of polymers as a function of temperature during heating. A, polymethylene B, polytetrafluoroethylene C, silicone D, phenoHc resin ... 

If a polymer molecule has a sufficiently regular structure it may be capable of some degree of crystallisation. The factors affecting regularity will be discussed in the next chapter but it may be said that crystallisation is limited to certain linear or slightly branched polymers with a high structural regularity. Well-known examples of crystalline polymers are polyethylene, acetal resins and polytetrafluoroethylene. 

Polytetrafluoroethylene and fluorinated ethylene-propylene are the only resins composed wholly of fluorine and carbon. The polymer consists of fluorine atoms surrounding the carbon chain as a sheath, giving a chemically inert and relatively dense product from the strong carbon-fluorine bonds. Polytetrafluoroethylene must be molded at high pressure. Fluorinated ethylene-propylene c.m be injection molded and extruded as thin fdm. Both plastics have exceptional heat resistance... 

Polytetrafluoroethylene (Teflon) (PTFE) is the most corrosion-resistant thermoplastic polymer. This polymer is resistant to practically every known chemical or solvent combination and has the highest useful temperature of commercially available polymers. It retains its properties up to 500°F (260°C). Because of its exceedingly high molecular weight PTFE is processed by sintering. The PTFE resin is compressed into shapes under high pressure at room temperature and then heated to 700°F (371°C) to complete the sintering process. 

Fluorocarbon Resins. This term includes polytetrafluoroethylene, polymers of chloro-trifluoroethylene (fluorothene), vinylidene fluoride (H2C CF2)j hexafluoropropylene (C3Ffl) and similar compds. These polymers are thermoplastic, inert to chemicals and oxidation. They have high heat stability, retain their useful props at both extremely low and high temps, have high electrical resistance to moisture. The materials are available as re sins, powders, and dispersions, and as films, sheets, tubes, rods and tapes. Some of them are rubber-like. Commercially available varieties are Kel-F , Teflon , Fluorel , Aclar and "Halon ... 

Many semicompatible rubbery polymers are added to increase the impact resistance of other polymers, such as PS. Other comminuted resins, such as silicones or polyfluorocarbons, are added to increase the lubricity of other plastics. For example, a hot melt dispersion of polytetrafluoroethylene (ptfe) in polyphenylene sulfide (PPS) is used as a coating for antistick cookware. 

Matsumae, K., M. Watanabe, A. Nishioka and T. Ichimiya Viscosity and elasticity of gamma-irradiated polytetrafluoroethylene resin above the melting point. J. Polymer Sci. 28, 653—655 (1958). 

Nishioka, A., K. Matsumae, M. Watanabe, M. Tajima and M. Owaki Effects of gamma radiation on some physical properties of polytetrafluoroethylene resin. J. Appl. Polymer Sci. 2, 114 — 119 (1959). 

The formation of coagulum is observed in all types of emulsion polymers (i) synthetic rubber latexes such as butadiene-styrene, acrylonitrile-butadiene, and butadiene-styrene-vinyl pyridine copolymers as well as polybutadiene, polychloroprene, and polyisoprene (ii) coatings latexes such as styrene-butadiene, acrylate ester, vinyl acetate, vinyl chloride, and ethylene copolymers (iii) plastisol resins such as polyvinyl chloride (iv) specialty latexes such as polyethylene, polytetrafluoroethylene, and other fluorinated polymers (v) inverse latexes of polyacrylamide and other water-soluble polymers prepared by inverse emulsion polymerization. There are no major latex classes produced by emulsion polymerization that are completely free of coagulum formation during or after polymerization. 

Perfluoroalkylvinyl ethers form an important class of monomers in that they are used as comonomers for the modihcation of the properties of homofluoropolymers in addition to their broad nse in copolymers with TFE and other monomers. They are capable of snppressing the crystallization of PTFE efficiently, which imparts usefnl mechanical properties to lower molecular weight of polytetrafluoroethylene polymers. Copolymers of PAVEs and tetrafluoroethylene are thermally stable as PTEE homopolymers. Commercially significant monomers are perfluoropropylvinyl ether and perflnoromethylvinyl ether (PMVE), used for the production of a variety of perflnoroalkoxy resins. 

Substrates used included fiber-reinforced epoxy base polymer [FRP], nylon 66, polytetrafluoroethylene [Teflon], poly(ethylene terephthalate) [PET], phenolic resin, and thermoplastic polyimide [ULTEM, GE]. FRPs were the primary substrates used. Initially, they were cleaned with detergent in an ultrasonic bath followed by rinsing with deionized water and alcohol. For further cleaning, they were treated with oxygen plasma (1.33 seem, 60 W, 5 min) followed by a hydrogen plasma treatment (3 seem, 60 W, 5 min). 

Besides the classical polymer introduced by Merrifield (1%-crosslinked chloromethylated polystyrene), a broad variety of polymeric supports is available for SPPS and some of the most popular resins are summarized in Table 1. The chemical structures of some selected resins are presented in Figure 1 and electron micrographs of several examples are displayed in Figure 2. In addition to the solid supports listed in Table 1, there are several other carriers used in peptide synthesis such as the gel-type and macroporous poly(meth-acrylates), coated surfaces like polystyrene films on polyethylene (PEt) sheets, polystyrene-coated polyethylene or polytetrafluoroethylene, and modified glass surfaces. (For recent reviews on polymeric carriers see refs . )... 

Fluoroplastics are a class of paraffinic polymers that have some or all of the hydrogen replaced by fluorine. These include polytetrafluoroethylene (PTFE), fluorinated ethylene propylene (FEP) copolymer, perfluoroalkoxy (PFA) resin, polychlorotrifluoroethylene (PCTFE), ethylene-chlorotrifluoro-ethylene (ECTFE) copolymer, ethylene-tetrafluoroethylene (ETFE) copolymer, polyvinylidene fluoride (PVDF), and polyvinylfluoride (PVF) [186],... 

Extrusion-Applied Insulations. The polymers used in extrusion applications can be divided into two classes low-temperature applications and high-temperature applications. Polymers in the first category are poly(vinyl chloride), polyethylene, polypropylene, and their copolymers along with other elastomers. Polymers in the second category are mainly halocarbons such as Teflon polytetrafluoroethylene (which requires special extrusion or application conditions), fluoroethylene-propylene copolymer (FEP), perf luoroalkoxy-modified polytetrafluoroethylene (PFA), poly(ethylene-tetrafluoroethylene) (ETFE), poly(vinylidene fluoride) (PVF2) (borderline temperature of 135 °C), and poly(ethylene-chlorotrifluoroethylene). Extrusion conditions for wire and cable insulations have to be tailored to resin composition, conductor size, and need for cross-linking of the insulating layer. 

Polytetrafluoroethylene selection. Polymer selection for compounding granular PTFE is relatively straightforward. Fine cut resins are used as a starting point to produce filled compounds. These powders have relatively small particle size and form the most uniform compounds. Typically, smaller particle size resins produce compounds with higher physical properties. 

Polytetrafluoroethylene resins are very stable at their normal use temperature range (<260°C). They exhibit a small degree of degradation at higher temperatures. The rate of decomposition is a function of the specific polymer, temperature, time at temperature, and, to some extent, on the pressure and nature of decomposition environment. In actual processing, degradation is tracked by indirect measurement of mo-... 

Another, more common commercial use of the phenomenon is the addition of fluoropoly-mers to polyolehns. In this case, a small amount of fluoropolymer progressively migrates to the die surface, reducing the die pressure drop and making it possible to extrude the resin at high throughput without the melt fracture. It has been shown that this approach also works for other polymers, viz. PEEK. Thus, blends of PEEK with polytetrafluoroethylene, 1-5 wt% PTFE, were extruded. The pressure drop across the die was reported to decrease with time to an equilibrium value, R.. The value of P,. depended on PTFE content, whereas the time to reach it depended on the rate of extrusion — the higher was the rate, the shorter was the saturation time [Chan et al., 1992]. 

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