Polyethylene transitions

Fig. 37. Conelation of the two lowest electronic transitions in 38, 40, 41 and 43 measured in stretched polyethylene. Transition A is symmetry forbidden and transition B is polarized along the symmetry kK axes of the species )...

Solution crystals of branched polyethylene Transition observed 11-17... 

High density polyethylene (HDPE) is defined by ASTM D1248-84 as a product of ethylene polymerisation with a density of 0.940 g/cm or higher. This range includes both homopolymers of ethylene and its copolymers with small amounts of a-olefins. The first commercial processes for HDPE manufacture were developed in the early 1950s and utilised a variety of transition-metal polymerisation catalysts based on molybdenum (1), chromium (2,3), and titanium (4). Commercial production of HDPE was started in 1956 in the United States by Phillips Petroleum Company and in Europe by Hoechst (5). HDPE is one of the largest volume commodity plastics produced in the world, with a worldwide capacity in 1994 of over 14 x 10 t/yr and a 32% share of the total polyethylene production. 

Carbon Cha.in Backbone Polymers. These polymers may be represented by (4) and considered derivatives of polyethylene, where n is the degree of polymeriza tion and R is (an alkyl group or) a functional group hydrogen (polyethylene), methyl (polypropylene), carboxyl (poly(acryhc acid)), chlorine (poly(vinyl chloride)), phenyl (polystyrene) hydroxyl (poly(vinyl alcohol)), ester (poly(vinyl acetate)), nitrile (polyacrylonitrile), vinyl (polybutadiene), etc. The functional groups and the molecular weight of the polymers, control thek properties which vary in hydrophobicity, solubiUty characteristics, glass-transition temperature, and crystallinity. 

Union Carbide Corp. also uses a siUca-supported chromium catalyst in their extremely low cost Unipol gas-phase linear low density ethylene copolymer process, which revolutionized the industry when it was introduced in 1977 (86—88). The productivity of this catalyst is 10 —10 kg polymer/kg transition metal contained in the catalyst. By 1990, the capacity of Unipol linear low density polyethylene reactors was sufficient to supply 25% of the world s total demand for polyethylene. 

Cocatalysts, such as diethylzinc and triethylboron, can be used to alter the molecular-weight distribution of the polymer (89). The same effect can also be had by varying the transition metal in the catalyst chromium-based catalyst systems produce polyethylenes with intermediate or broad molecular-weight distributions, but titanium catalysts tend to give rather narrow molecular-weight distributions. 

Plasticizers and Processing Aids. Petroleum-based oils are commonly used as plasticizers. Compound viscosity is reduced, and mixing, processing, and low temperature properties are improved. Air permeabihty is increased by adding extender oils. Plasticizers are selected for their compatibihty and low temperature properties. Butyl mbber has a solubihty parameter of ca 15.3 (f /cm ) [7.5 (cal/cm ) ], similar to paraffinic and naphthenic oils. Polybutenes, paraffin waxes, and low mol wt polyethylene can also be used as plasticizers (qv). Alkyl adipates and sebacates reduce the glass-transition temperature and improve low temperature properties. Process aids, eg, mineral mbber and Stmktol 40 ms, improve filler dispersion and cured adhesion to high unsaturated mbber substrates. 

Polymerization of olefins such as styrene is promoted by acid or base or sodium catalysts, and polyethylene is made with homogeneous peroxides. Condensation polymerization is catalyzed by acid-type catalysts such as metal oxides and sulfonic acids. Addition polymerization is used mainly for olefins, diolefins, and some carbonyl compounds. For these processes, initiators are coordination compounds such as Ziegler-type catalysts, of which halides of transition metals Ti, V, Mo, and W are important examples. 

A somewhat similar thing happens in many polymers at the glass-rubber transition that we mentioned in Chapter 6. Below the transition these polymers are much more brittle than above it, as you can easily demonstrate by cooling a piece of rubber or polyethylene in liquid nitrogen. (Many other polymers, like epoxy resins, have low Gc values at all temperatures simply because they are heavily cross-linked at all temperatures by covalent bonds and the material does not flow at the crack tip to cause blunting.)... 

The size of the group attached to the main chain carbon atom can influence the glass transition point. For example, in polytetrafluoroethylene, which differs from polyethylene in having fluorine instead of hydrogen atoms attached to the backbone, the size of the fluorine atoms requires the molecule to take up a twisted zigzag configuration with the fluorine atoms packed tightly around the chain. In this case steric factors affect the inherent flexibility of the chain. 

Inclusion of double bonds will stiffen the chain at the point of inclusion but at the same time may increase the flexibility of adjacent bonds. The net effect may therefore be to reduce the glass transition temperature and this appears to occur in 1,4-polybutadiene when compared with polyethylene. 

Mention has already been made in this chapter of metallocene-catalysed polyethylene (see also Chapter 2). Such metallocene catalysts are transition metal compounds, usually zirconium or titanium. Incorporated into a cyclopentadiene-based structure. During the late 1990s several systems were developed where the new catalysts could be employed in existing polymerisation processes for producing LLDPE-type polymers. These include high pressure autoclave and... 

Figure 10.8. Effects of melt flow index and density on the room temperature tough-brittle transition of polyethylene. (Reproduced by permission of ICI)...

Because the polymer is polar it does not have electrical insulation properties comparable with polyethylene. Since the polar groups are found in a side chain these are not frozen in at the Tg and so the polymer has a rather high dielectric constant and power factor at temperatures well below the Tg (see also Chapter 6). This side chain, however, appears to become relatively immobile at about 20°C, giving a secondary transition point below which electrical insulation properties are significantly improved. The increase in ductility above 40°C has also been associated with this transition, often referred to as the 3-transition. 

The acetal polymer moleeules have a shorter backbone (—C—O)—bond and they pack more closely together than those of polyethylene. The resultant polymer is thus harder and has a higher melting point (175°C for the homopolymer). The position of the glass transition is a subjeet of debate since at least two transitions in addition to the melting point are discernible. The true glass transition is usually associated with the temperature at which movement of segments of about 50-150 baekbone atoms becomes relatively easy, in the... 

With plastics there is a certain temperature, called the glass transition temperature, Tg, below which the material behaves like glass i.e. it is hard and rigid. As can be seen from Table 1.8 the value for Tg for a particular plastic is not necessarily a low temperature. This immediately helps to explain some of the differences which we observe in plastics. For example, at room temperature polystyrene and acrylic are below their respective Tg values and hence we observe these materials in their glassy state. Note, however, that in contrast, at room temperature, polyethylene is above its glass transition temperature and so we observe a very flexible matoial. When cooled below its Tg it then becomes a hard, brittle solid. Plastics can have several transitions. 

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