Polyethylene electrical

Feng, J. and Chan, C.M. (1998) Carbon black-filled immiscible blends of poly (vinylidene fluoride) and high density polyethylene electrical properties and morphology. Polym. Eng. Set., 38, 1649. 

J. Feng and C. M. Chan, Carbon Black-filled Immiscible Blends of Poly(vinylidene fluoride) and High Density Polyethylene Electrical Properties and Morphology, Polym. Eng. Sci. 38, 1649-1657 (1998). 

Ethylene. Under the influence of pressure and a catalyst, ethylene yields a white, tough but flexible waxy sohd, known as Polythene. Polyethylene possesses excellent electric insulation properties and high water resistance it has a low specific gravity and a low softening point (about 110°). The chemical inertness oi Polythene has found application in the manufacture of many items of apparatus for the laboratory. It is a useful lubricant for ground glass connexions, particularly at relatively high temperatures. 

Building Wires. These wires conduct electricity at relatively low voltages (eg, 110 V and 220 V). Typically they contain a metallic conductor (copper or aluminum) that is insulated with polymeric compounds based on polyethylene or PVC which are appHed over a conductor using an extmder. 

Electrical trees consist of visible permanent hoUow channels, resulting from decomposition of the material, and show up clearly in polyethylene and other translucent soHd dielectrics when examined with an optical microscope. Eresh, unstained water trees appear diffuse and temporary. Water trees consist of very fine paths along which moisture has penetrated under the action of a voltage gradient. Considerable force is required to effect this... 

The power factor of polyethylene which provides the measure of the power loss in the insulated conductor increases slightly with an increase in the temperature of the atmosphere or the electrical equipment, both of which may fluctuate widely. It also increases slightly with an increase in the humidity of the surroundings. 

A. Barlow, "The Chemistry of Polyethylene Insulation," IEEE Electrical Insulation Magacjne, 8—19 (1991). 

Commonly used materials for cable insulation are poly(vinyl chloride) (PVC) compounds, polyamides, polyethylenes, polypropylenes, polyurethanes, and fluoropolymers. PVC compounds possess high dielectric and mechanical strength, flexibiUty, and resistance to flame, water, and abrasion. Polyethylene and polypropylene are used for high speed appHcations that require a low dielectric constant and low loss tangent. At low temperatures, these materials are stiff but bendable without breaking. They are also resistant to moisture, chemical attack, heat, and abrasion. Table 14 gives the mechanical and electrical properties of materials used for cable insulation. 

Finish removers are manufactured in open or closed ketdes. Closed ketdes are preferred because they prevent solvent loss and exposure to personnel. To reduce air emissions from the solvents, condensers are employed on vent stacks. Mild steel or black iron ketdes are used for neutral or basic removers stainless steel (316 or 317) or reinforced polyethylene ketdes are used for acidic removers. The ketdes are heated to increase dispersion of paraffin waxes and aid in the mixing of other ingredients. Electric or air driven motors drive either sweeping blade or propeller mixers that give sufficient lift to rotate and mix the Hquid. Dispenser-type mixers are used to manufacture thick and viscous removers. Ketde, fittings, mixer, and fill equipment must be fabricated with materials resistant to the chemicals in remover formulas. 

A Russian ammonia pipeline of nearly 2400 km extends from Togliatti on the Volga River to the Port of Odessa on the Black Sea, and a 2200-km, 250-mm dia branch line extends from Godovka in the Ukraine to Panioutino. The pipeline is constmcted of electric-resistance welded steel pipe with 7.9-mm thick walls but uses seamless pipe with 12.7-mm thick walls for river crossings. The pipeline is primed and taped with two layers of polyethylene tape and suppHed with a cathodic protection system for the entire pipeline. Mainline operating pressure is 8.15 MPa (1182 psi) and branch-line operating pressure is 9.7 MPa (1406 psi) (11). 

Corrosion. Anticorrosion measures have become standard ia pipeline desiga, coastmctioa, and maintenance ia the oil and gas iadustries the principal measures are appHcation of corrosion-preventive coatings and cathodic protection for exterior protection and chemical additives for iaterior protectioa. Pipe for pipelines may be bought with a variety of coatiags, such as tar, fiber glass, felt and heavy paper, epoxy, polyethylene, etc, either pre-apphed or coated and wrapped on the job with special machines as the pipe is lowered iato the treach. An electric detector is used to determine if a coatiag gap (hoHday) exists bare spots are coated before the pipe is laid (see Corrosion and corrosion control). 

Electrical Applications. Plastics are used for electrical insulation, conduit and enclosures, lighting fixtures, and mechanical devices. The most widely used plastic for wire and cable insulation is flexible, plasticized PVC, which constitutes well over half the market in insulating wires for buildings, automobiles, appHances, and power and control lines. Polyethylene is also a factor. Higher performance plastics such as nylon and fluoropolymers also play a smaller role in this area. 

Polybutenes enjoy extensive use as adhesives, caulks, sealants, and glaring compounds. They are used as plasticizers in mbber formulations with butyl mbber, SBR, and natural mbber. In linear low density polyethylene (LLDPE) blends they induce cling to stretch-wrap films. Polybutenes when modified at their unsaturated end groups with polar fiinctionahty are widely employed in lubricants as dispersants. Blends of polybutene with polyolefins produce semisoHd gels that can be used as potting and electrical cable filling materials. 

NEMA WC7/1991 (ICEA 5-66-524) Cross linked polyethylene insulated wire and cable for the transmission and distribution of electrical energy ... 

Cables with multiple-layer sheathing have plastic-insulated cores. Solid PE or sintered PE is used as the plastic. Sintered PE is a foamed polyethylene material that has different electrical properties than solid PE. Under certain circumstances the core region is filled with a petrolatum material to give protection against... 

Some materials are able to withstand quite lengthy thermal histories , a term loosely used to describe both the intensity (temperature) and the duration of heating. Polyethylene and polystyrene may often be reprocessed a number of times with little more than a slight discoloration and in the case of polyethylene some deterioration in electrical insulation properties. 

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