Polyamides acid chloride reactions

Acid Chloride Reaction. In situations where the reactants are sensitive to high temperature or the polymer degrades before the melt poiat is reached, the acid chloride route is often used to produce the polyamide (47). The basic reaction ia the presence of a base, B , is as follows ... 

If one were to choose more reactive monomers, it would be possible to carry out polycondensations at considerably lower temperatures in solution. For example, consider the reaction of a diamine and a diacid to make a polyamide (nylon), a polymerization that requires relatively high temperatures (see Equation 9). A much faster reaction would occur between the diamine and a corresponding diacid chloride (see Equation 10). Both reactions would produce the same polymer, although the reaction conditions would be much different, and the byproduct HC1 from the acid chloride reaction would have to be carefully trapped. One technique for performing a polymerization such as that in Equation 10 is to dissolve the monomers in different, immiscible solvents, forcing the polymerization to occur only at the interface of the two solvents, a process called interfacial polymerization. Because of the high reactivity of an acid chloride, these reactions can be carried out at very low temperatures. This polymerization can be carried out rather dramatically in a beaker and is known as the nylon rope trick (see Section 4). 

As with polyesters, the amidation reaction of acid chlorides may be carried out in solution because of the enhanced reactivity of acid chlorides compared with carboxylic acids. A technique known as interfacial polymerization has been employed for the formation of polyamides and other step-growth polymers, including polyesters, polyurethanes, and polycarbonates. In this method the polymerization is carried out at the interface between two immiscible solutions, one of which contains one of the dissolved reactants, while the second monomer is dissolved in the other. Figure 5.7 shows a polyamide film forming at the interface between an aqueous solution of a diamine layered on a solution of a diacid chloride in an organic solvent. In this form interfacial polymerization is part of the standard repertoire of chemical demonstrations. It is sometimes called the nylon rope trick because of the filament of nylon produced by withdrawing the collapsed film. 

When an amine reacts with an acid chloride, an amide is formed. What would happen, though, if a diamine and a diacid chloride were allowed to react Each partner could form two amide bonds, linking more and more molecules together until a giant polyamide resulted. In the same way, reaction of a diol with a diacid would lead to a polyester. 

It is also possible to prepare them from amino acids by the self-condensation reaction (3.12). The PAs (AABB) can be prepared from diamines and diacids by hydrolytic polymerization [see (3.12)]. The polyamides can also be prepared from other starting materials, such as esters, acid chlorides, isocyanates, silylated amines, and nitrils. The reactive acid chlorides are employed in the synthesis of wholly aromatic polyamides, such as poly(p-phenyleneterephthalamide) in (3.4). The molecular weight distribution (Mw/Mn) of these polymers follows the classical theory of molecular weight distribution and is nearly always in the region of 2. In some cases, such as PA-6,6, chain branching can take place and then the Mw/Mn ratio is higher. 

Acid anhydride-diol reaction, 65 Acid anhydride-epoxy reaction, 85 Acid binders, 155, 157 Acid catalysis, of PET, 548-549 Acid-catalyzed hydrolysis of nylon-6, 567-568 of nylon-6,6, 568 Acid chloride, poly(p-benzamide) synthesis from, 188-189 Acid chloride-alcohol reaction, 75-77 Acid chloride-alkali metal diphenol salt interfacial reactions, 77 Acid chloride polymerization, of polyamides, 155-157 Acid chloride-terminated polyesters, reaction with hydroxy-terminated polyethers, 89 Acid-etch tests, 245 Acid number, 94 Acidolysis, 74 of nylon-6,6, 568... 

In certain cases the organic dibasic acid is not sufficiently reactive for the purpose of polymerisation, and so it is replaced either with its anhydride or its acid chloride. For example polyamides (nylons) are often prepared by reaction of the acid chloride with the appropriate diamine. In the spectacular laboratory prepatation of nylon 6,6 this is done by interfacial polymerisation. Hexamethylenediamine is dissolved in water and adipyl chloride in a chlorinated solvent such as tetrachloromethane. The two liquids are added to the same beaker where they form two essentially immiscible layers. At the interface, however, there is limited miscibility and nylon 6,6 of good molar mass forms. It can then be continuously removed by pulling out the interface. 

When the -OH of a carboxylic acid is replaced by an -NH2, the compound produced is an amide. Amides are neutral to mildly basic compounds. They can be made from acids, acid chlorides, acid anhydrides, and esters by reaction with ammonia or primary and secondary amines. The amide linkage is found in polyamide resins such as nylon. 

In the second part of this activity, you will prepare nylon, which is a polyamide with many amide functional groups. A common method for preparing amides is the reaction of a carboxylic-acid chloride with an amine, as in RCOCI + R NH2 - RCONHR + HCI. 

Many of the polymers that are produced by the usual high-temperature reactions could be produced at lower temperatures by using the faster Schotten Baumann reactions of acid chlorides. Thus polyesters and polyamides could he produced by replacing the diacid or di-eser reactant by the corresponding diacyl chloride... 

In principle, the attainment of chemical equilibrium can be accelerated by catalysts however, in contrast to polyester formation, catalysts are not absolutely essential in the above-mentioned polycondensations. The first two types of reactions are generally carried out in the melt solution polycondensations at higher temperature, e.g., in xylenol or 4-fert-butylphenol are of significance only in a few cases on account of the poor solubility of polyamides. On the other hand, polycondensation of diamines with dicarboxylic acid chlorides can be carried out either in solution at low temperature or as interfacial condensation (see Sect. 4.1.2.3). 

As in the preparation of polyesters, also in the preparation of polyamides, the reaction temperature can be considerably reduced by using derivatives of dicarbo-xylic acids instead of the free acids. Especially advantageous in this connection are the dicarboxylic acid chlorides which react with diamines at room temperature by the Schotten-Baumann reaction this polycondensation can be carried out in solution as well as by a special procedure known as interfacial polycondensation (see Examples 4-11 and 4-12). 

Macrocyclic lactams.1 These lactams have generally been prepared by reaction of dicarboxylic acid chlorides and diamines under high dilution. Yields are generally mediocre because linear polyamides are also formed. Actually, free dicarboxylic acids, when activated by diphenylphosphoryl azide, can condense with diamines to... 

Figure 5.21. Reaction schemes for the most common types of step-growth polymerization. Shown are (a/c) polyester formation, (b/d) polyamide formation, (e) polyamide formation through reaction of an acid chloride with a diamine, (f) transesterification involving a carboxylic acid ester and an alcohol, (g) polybenzimidazole formation through condensation of a dicarboxyhc add and aromatic tetramines, and (h) polyimide formation from the reaction of dianhydrides and diamines.

Nylons are polyamides formed by step-growth polymerization. In Section 22.16A, we learned that nylon 6,6 can be prepared by the reaction of a diacid chloride and a diamine. Nylon 6,6 can also be prepared by heating adipic acid and 1,6-diaminohexane. A Br0nsted-Lowry acid-base reaction forms a diammonium salt, which loses H2O at high temperature. In both methods, each starting material has two identical functional groups. 

Aminocyclopropanes were easily acylated by acid chlorides, isocyanates or isothiocyanates (e.g. Refs 3, 24, 27, 36, 71, 80, 82, 125, 178, 179, 184, 224). Polyureas, polyurethanes or polyamides have been prepared from 1,2-diaminocyclopropane Reduction of the carbonyl group in 423 by lithium aluminum hydride worked quite well for tertiary amides 5,473.495. longer reaction times effected a ring-opening in the case of a secondary amide (423, R = H) (LiAlH4 reduction of secondary... 

Some of the most familiar reactions falling into the polycondensation class are those leading to polyamides derived from dicarboxylic acids and diamines, polyesters from glycols and dicarboxylic acids, polyurethanes from polyols and polyisocyanates, and polyureas from diamines and diisocyanates. Similar polymer formations utilizing bifunctional acid chlorides with polyols or polyamines also fall into this class. The condensations of aldehydes or ketones with a variety of active hydrogen compounds such as phenols and diamines are in this group. Some of the less familar polycondensation reactions include the formation of polyethers from bifunctional halogen compounds and the sodium salts of bis-phenols, and the addition of bis-thiols to diolefins under certain conditions. 

The most important method used in the preparation of polyamides is direct amidation, usually through the intermediate formation of a salt of the diamine and dicarboxylic acid, but without it in the case of aminoacids or for pairs of monomers that do not readily form a salt. Esters can react with diamines to form polyamides with liberation of alcohol or phenol. Diamines can be reacted with diamides yielding polyamides and freeing ammonia. Polyamides have been prepared by acidolysis of acyl derivatives of diamines (compare Section 5.4 for acidolysis in polyester preparation). Bis-anhydrides react with diamines to form polyamides and, if reacted further, polyimides. The low-temperature reaction of acid chlorides with diamines has been used, interfacially or as a solution technique, to prepare certain polyamides (compare Section 5.7 for related reactions in polyester synthesis). 

Interfacial reactions have been employed using the reactions of dicar-boxylic acid chlorides with diamines to form polyamides, with hydrazine and hydrazides to form polyhydrazides disulphonyl halides have been used to prepare polysulphonamides diisocyanates and glycols have been used to prepare polyurethanes interfacially (Section 7) and diisocyanates and diamines have been reacted interfacially to form polyureas [6] (Section 8). Polyesters prepared by this technique were discussed in Section 5.7. 

Bifunctional acid chlorides and diamines can react in a single oi anic phase to form polyamides. The term solution poly condensation is used to describe two major processes that differ in their product, though the reactions probably follow similar mechanisms. In one group of polycondensations, polymer is precipitated as it forms or as it achieves a range of... 

Reaction of Acid Chlorides. Low-temperature polycondensation of diamines and diacid chlorides is an important route for preparing high-melting polyamides such as aromatic polyamides, which decompose or cross-link if prepared by high-temperature melt routes. The reaction may involve an interfacial reaction between the diacid chloride in a water-immiscible solvent with an aqueous diamine solution, or the reaction may be carried out in a homogeneous solution. The presence of a base is usually needed to remove HCl so that polymerization is complete. With weakly basic aromatic diamines, an acid acceptor is not always needed because HCl can be evaporated from the reaction mixture. The general reaction is given by... 

In certain cases the organic dibasic acid is not sufficiently reactive for the purpose of polymerisation, and so it is replaced either with its anhydride or its acid chloride. For example polyamides (nylons) are often prepared by reaction of the acid chloride with the appropriate diamine. In the spectacular... 

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