Petroleum refining, sulfur recovery from

Occurs in nature in abundance the principal forms are bauxites and lat-erites. The mineral corundum is used to produce precious gems, such as ruhy and sapphire. Activated aluminas are used extensively as adsorbents because of their affinity for water and other polar molecules and as catalysts because of their large surface area and appropriate pore sturcture. As adsorbents, they are used for drying gases and liquids and in adsorption chromatography. Catalytic properties may be attributed to the presence of surface active sites (primarily OFT, 02, and AF+ ions). Such catalytic applications include sulfur recovery from H2S (Clauss catalysis) dehydration of alcohols, isomerization of olefins and as a catalyst support in petroleum refining. 

Traditionally, sulfur has been produced using the Frasch process, in which superheated water (440 K under pressure) is used to melt the sulfur, and compressed air then forces it to the surface. For environmental reasons, the Frasch process is in decline and many operations have been closed. Canada and the US are the largest producers of sulfur in the world, and Figure 15.2 shows the dramatic changes in methods of sulfur production in the US over the period from 1970 to 2001. The trend is being followed worldwide, and sulfur recovery from crude petroleum refining and natural gas production is now of greatest importance. In natural gas, the source of sulfur is H2S which occurs in concentrations of up to 30%. Sulfur is recovered by reaction... 

The US petroleum refining industry generates sales of over 730 billion with only about 143 plants. It employs 62,000 people. About 90% of the produets used in US are fuels of whieh 43% is gasoline. Figure 13.20.1 illustrates how the produets breakdown. The proeess is described in detail in Chapter 3. Emissions of hydrocarbons to the atmosphere occur at almost every stage of the production process. Solvents are produced in various processes and they are also used to extract aromatics Irom lube oil feedstock, deasphalting of lubricating base stocks, sulfur recovery from gas stream, production of solvent additives for motor fuels such as methyl tert-butyl ether and tert-amyl methyl ether, and various... 

Petroleum refining also produces substantial amounts of carbon dioxide, which with hydrogen sulfide, corrode refining equipment, harm catalysts, pollute the atmosphere, and prevent the use of hydrocarbon components in petrochemical manufacture. When the amount of hydrogen sulfide is high, it may be removed from a gas stream and converted to sulfur or sulfuric acid. Some natural gases contain sufficient carbon dioxide to warrant recovery as dry ice. 

Techniques for purification of acid gas streams by removal of H2S, COS and carbon dioxide are standard technology. Recovery of elemental sulfur from these acid gas streams by use of Claus or Stretford units is also conventional technology. These technologies are being practiced on a large scale by both petroleum refiners and natural gas processors. 

World sulfur supplies are expected to grow at roughly 3.7% per year over the coming decade as compared with 2.6% per year from 1973 to 1980. Sulfur production will grow markedly in the United States, primarily due to increased recovery of sulfur from natural gas processing and petroleum refining. 

New processes include synthesis of /V-alkylated anilines from olefins and aniline in an inert solvent with at least one catalyst from a range that includes alkali metal alcoholates, alkaline earth metal alcoholates, alkali metal amides and alkaline earth amides36. The uses for /V,/V-dimethylaniline (11) include in the manufacture of polyester resins, sulfur recovery (in copper refining), insecticides and fungicides, dyes, pharmaceuticals, explosives, rubber products, specialty isocyanates and petroleum additives. The /V-ethylaniline (26) is a dye intermediate and rubber additive, and is used for bum control in explosives, while /V,/V-diclhylaniline is used in production of polyester resins, pharmaceuticals, diazo prints (lithographic), and dyes, and as a petroleum additive37. 

Several processes are available for the recovery of platinum and palladium from spent automotive or petroleum industry catalysts. These include the following. (/) Selective dissolution of the PGM from the ceramic support in aqua regia. Soluble chloro complexes of Pt, Pd, and Rh are formed, and reduction of these gives cmde PGM for further refining. (2) Dissolution of the catalyst support in sulfuric acid, in which platinum is insoluble. This... 

Edeleanu process a process for refining oils at low temperature with liquid sulfur dioxide (S02), or with liquid sulfur dioxide and benzene applicable to the recovery of aromatic concentrates from naphthas and heavier petroleum distillates. 

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