Off-gas condenser

The wastewater stream of the plant is composed of the off-gas condensate, aqueous layer of the decanter, bottom product of the distillation column and the... 

In order to reduce fresh-water consumption in the scrubber, the usage of distillation bottoms and the off-gas condensate should be maximized since diey have the least ammonia content. The flowrate resulting from combining these two sources (5.8 kg/s) is sufflcient to run the scrubber. However, its ammonia composition as determined by the lever-arm principle is 12 ppm, which lies outside the zone of permissible recycle to the scrubber. As shown by Fig. 4.7, the maximum flowrate of the off-gas condensate to be recycled to the scrubber is determined to be 4.1 kg/s and the flowrate of fresh water is 0.9 kg/s (5.8 — 0.8 — 4.1). Therefore, direct recycle can reduce the fresh-water consumption (and consequently the... 

Next, we include interception into the analysis. In curder to eliminate fresh water from the scrubber, the composition of ammonia in the off-gas condensate must be reduced from 14 ppm to 12 ppm. This result may be obtained graphically as shown in Fig. 4.8. Alternatively, it may be calculated as follows ... 

In order to synthesize an optimal MEN for intercepting the off-gas condensate, we constnict the pinch diagram as shown in Fig. 4.9. Since the three MSA s lie completely to the left of the rich stream, they are all thermodynamically feasible. Hence, we choose the one with the least cost ( /kg NH3 removed) namely the resin. The annual operating cost for removing ammonia using the resin is ... 

The off-gas condenser was a shell-and-tube (water-cooled) heat exchanger a 260 liter capacity stainless steel tank was used to collect condensate and a stainless steel wire-mesh de-entrainer, a shell-and-tube (steam-heated) preheater and a HEPA filter were used in the off-gas system. 

The stripper off-gas going to the high pressure carbamate condensers also contains the carbamate recovered in the medium and low pressure recirculation sections. Both of these systems ate similar to those shown in the total-recycle process. 

The Stainicaibon process is described in Figures 3—7. The synthesis section of the plant consists of the reactor, stripper, high pressure carbamate condenser, and a high pressure reactor off-gas scmbber. In order to obtain a maximum urea yield pet pass through the reactor, a pressure of 14 MPa (140 bar) and a 2.95/1 NH —CO2 molar ratio is maintained. The reactor effluent is distributed over the stripper tubes (falling-film type shell and tube exchanger) and contacted by the CO2, countercurrendy. This causes the partial NH pressure to decrease and the carbamate to decompose. 

The urea solution out of the stripper bottom flows to a single-stage low pressure recirculation section (0.4 MPa, 4 bar). The stripper off-gas is sent to the carbamate condenser. 

The UCB collection and refining technology (owned by BP Chemicals (122,153—155)) also depends on partial condensation of maleic anhydride and scmbbing with water to recover the maleic anhydride present in the reaction off-gas. The UCB process departs significantly from the Scientific Design process when the maleic acid is dehydrated to maleic anhydride. In the UCB process the water in the maleic acid solution is evaporated to concentrate the acid solution. The concentrated acid solution and condensed cmde maleic anhydride is converted to maleic anhydride by a thermal process in a specially designed reactor. The resulting cmde maleic anhydride is then purified by distillation. 

The reaction of chlorine gas with a mixture of ore and carbon at 500—1000°C yields volatile chlorides of niobium and other metals. These can be separated by fractional condensation (21—23). This method, used on columbites, is less suited to the chlorination of pyrochlore because of the formation of nonvolatile alkaU and alkaline-earth chlorides which remain in the reaction 2one as a residue. The chlorination of ferroniobium, however, is used commercially. The product mixture of niobium pentachloride, iron chlorides, and chlorides of other impurities is passed through a heated column of sodium chloride pellets at 400°C to remove iron and aluminum by formation of a low melting eutectic compound which drains from the bottom of the column. The niobium pentachloride passes through the column and is selectively condensed the more volatile chlorides pass through the condenser in the off-gas. The niobium pentachloride then can be processed further. 

N2, and traces of PH, CO2, E, and S large furnaces generate off-gas at a rate of about 120—180 m /min. In most installations the off-gas is passed through a series of Cottrell electrostatic precipitators which remove 80—95% of the dust particles. The precipitators ate operated at temperatures above the 180°C dew point of the phosphoms. The collected dust is either handled as a water slurry or treated dry. Einal disposal is to a landfill or the dust is partially recycled back to the process. The phosphoms is typically condensed in closed spray towers that maintain spray water temperatures between 20 and 60°C. The condensed product along with the accompanying spray water is processed in sumps where the water is separated and recycled to the spray condenser, and the phosphoms and impurities ate settled for subsequent purification. 

Although most of the particulate in the off-gas from the furnace can be captured by the electrostatic precipitators before condensing the phosphoms, some carryover into the product is inevitable. This particulate is partly separated into the condenser water. The remainder reports to the phosphoms to yield either dirty product or a stable emulsion called phosphoms mud or sludge. Over many years a variety of approaches have been used to minimize the formation of sludge and to recover phosphoms product from the sludge. 

Phthalic anhydride (most emissions from off-gas from switch condensers)... 

In direct contact heal exchange, there is no wall to separate hot and cold streams, and high rales of heal transfer are achieved. Applications include reactor off-gas quenching, vacuum condensers, desuperheating, and humidification. Water-cooling lowers are a particular example of a direct contact heal e.xchanger. In direct contact cooler-condensers, the condensed liquid is frequently used as the coolant. 

Plate and frame e.xchangers (plate heat exchangers)-used for heating and cooling in reactor off-gas quenching, vacuum condensers, desuperheating, and humidification. 

Steam Generator Produces steam from condensate or boiler feedwater by combustion of waste oil, tars, or off-gas in direct-fired equipment. 

It has been postulated that mixts of TeNMe and toluene, which are as sensitive as NG, have condensed in off gas lines and detonated (Ref 37). Crude TNT, therefore, contains varying... 

Using the typical composition of the reactor off-gas given below, estimate the stream compositions leaving the condenser. 

In the thermal desorption technique excavated soil is heated to around 200 to 1000°F (93 to 538°C). Volatile and some semivolatile contaminants are vaporized and carried off by air, combustion gas, or inert gas. Off-gas is typically processed to remove particulates. Volatiles in the off-gas may be burned in an afterburner, collected on activated carbon, or recovered in condensation equipment. Thermal desorption systems are physical separation processes that are not designed to provide high levels of organic destruction, although some systems will result in localized oxidation or pyrolysis. 

Bernard Courtois (1777-1838). When sulfuric add was added to the ashes obtained from seaweed, a violet gas was given off that condensed as dark crystals with a metallic luster. 

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