Nuclear reactors high-temperature

A proposal has been made to use stainless-steel tubing as part of the heat-transfer system in a nuclear reactor. High temperatures and extremely high rates of heat transfer will be involved. Under these conditions, temperature stresses across the tube walls wiU be high, and the design engineer must choose a safe wall thickness and tube diameter for the proposed unit. List in detail all information and data necessary to determine if a proposed tube diameter and gauge number would be satisfactory. 

Aqueous media and marine corrosion. Zirconium has excellent corrosion resistance to seawater, fresh water, brackish water, and other polluted water streams and is a material of choice for heat exchangers, condensers, and other equipment handling these media, where it can replace titanium-palladium alloys. Unlike titanium and its alloys, zirconium is highly resistant to crevice corrosion. With their high corrosion resistance to pressurized water and steam, low neutron absorption (with low hafiiium content), good mechanical strength, and ductility, at nuclear reactor service temperatures, and their ability to remain stable even after extensive radiation, zirconium alloys are used extensively in fuel cladding, fuel channels, and pressure tubes for... 

The metal is a source of nuclear power. There is probably more energy available for use from thorium in the minerals of the earth s crust than from both uranium and fossil fuels. Any sizable demand from thorium as a nuclear fuel is still several years in the future. Work has been done in developing thorium cycle converter-reactor systems. Several prototypes, including the HTGR (high-temperature gas-cooled reactor) and MSRE (molten salt converter reactor experiment), have operated. While the HTGR reactors are efficient, they are not expected to become important commercially for many years because of certain operating difficulties. 

Molten lithium fluoride is used in salt mixtures for an electrolyte in high temperature batteries (qv) (FLINAK) (20), and as a carrier in breeder reactors (FLIBE) (21) (see Nuclear reactors). 

Hafnium is obtained as a by-product of the production of hafnium-free nuclear-grade 2irconium (see Nuclear reactors Zirconiumand zirconium compounds). Hafnium s primary use is as a minor strengthening agent in high temperature nickel-base superakoys. Additionally, hafnium is used as a neutron-absorber material, primarily in the form of control rods in nuclear reactors. 

Energy Use and Conservation. A variety of materials are needed for high performance thermal insulation, particularly as components of nuclear reactors. Replacements for asbestos fibers are needed for components such as reactor core flooring, plumbing, and packaging. The fibers must be very resistant to high temperatures with outstanding dimensional stabiHty and resistance to compression. 

Liquid Metals. If operating temperatures rise above 250—300°C, where many organic fluids decompose and water exerts high vapor pressure, hquid metals have found some use, eg, mercury for limited appHcation in turbines sodium, especially its low melting eutectic with 23 wt % potassium, as a hydrauhc fluid and coolant in nuclear reactors and potassium, mbidium, cesium, and gallium in some special uses. 

Other alloys have been developed for use in particular corrosive environments at high temperatures. Several of these are age-hardenable alloys which contain additions of aluminum and titanium. Eor example, INCONEL alloys 718 and X-750 [11145-80-5] (UNS N07750) have higher strength and better creep and stress mpture properties than alloy 600 and maintain the same good corrosion and oxidation resistance. AHoy 718 exhibits excellent stress mpture properties up to 705°C as well as good oxidation resistance up to 980°C and is widely used in gas turbines and other aerospace appHcations, and for pumps, nuclear reactor parts, and tooling. 

Nuclear Applications. Use of the nitrides of uranium-235 and thorium as fuels and breeders in high temperature reactors has been proposed (see Nuclearreactors). However, the compounds most frequently used for this purpose are the oxides and carbides. Nitrides could be useful in high... 

Aircraft Reactors. As early as World War II, the U.S. Army Air Force considered the use of a nuclear reactor for the propulsion of aircraft (62—64). In 1946 the nuclear energy for propulsion of aircraft (NEPA) program was set up at Oak Ridge, under Fairchild Engine and Airplane Corporation. Basic theoretical and experimental studies were carried out. The emphasis was on materials. A high temperature reactor was built and operated successfiiUy. 

As previously stated, uranium carbides are used as nuclear fuel (145). Two of the typical reactors fueled by uranium and mixed metal carbides are thermionic, which are continually being developed for space power and propulsion systems, and high temperature gas-cooled reactors (83,146,147). In order to be used as nuclear fuel, carbide microspheres are required. These microspheres have been fabricated by a carbothermic reduction of UO and elemental carbon to form UC (148,149). In addition to these uses, the carbides are also precursors for uranium nitride based fuels. 

Beryllium has a high x-ray permeabiUty approximately seventeen times greater than that of aluminum. Natural beryUium contains 100% of the Be isotope. The principal isotopes and respective half-life are Be, 0.4 s Be, 53 d Be, 10 5 Be, stable Be, 2.5 x 10 yr. Beryllium can serve as a neutron source through either the (Oi,n) or (n,2n) reactions. Beryllium has alow (9 x 10 ° m°) absorption cross-section and a high (6 x 10 ° m°) scatter cross-section for thermal neutrons making it useful as a moderator and reflector in nuclear reactors (qv). Such appHcation has been limited, however, because of gas-producing reactions and the reactivity of beryUium toward high temperature water. 

Nonferrous alloys account for only about 2 wt % of the total chromium used ia the United States. Nonetheless, some of these appHcations are unique and constitute a vital role for chromium. Eor example, ia high temperature materials, chromium ia amounts of 15—30 wt % confers corrosion and oxidation resistance on the nickel-base and cobalt-base superaHoys used ia jet engines the familiar electrical resistance heating elements are made of Ni-Cr alloy and a variety of Ee-Ni and Ni-based alloys used ia a diverse array of appHcations, especially for nuclear reactors, depend on chromium for oxidation and corrosion resistance. Evaporated, amorphous, thin-film resistors based on Ni-Cr with A1 additions have the advantageous property of a near-2ero temperature coefficient of resistance (58). 

Control of the nuclear chain reaction in a reactor is maintained by the insertion of rods containing neutron absorbing materials such as boron, boron carbide, or borated steel. In state-of-the-art high temperature reactor designs, such as the Gas... 

Because of their low thermal conductivity, high temperature capability, low cost, and neutron tolerance, carbon materials make ideal thermal insulators in nuclear reactor environments. For example, the HTTR currently under construction in Japan, uses a baked carbon material (Sigri, Germany grade ASR-ORB) as a thermal insulator layer at the base of the core, between the lower plenum graphite blocks and the bottom floor graphite blocks [47]. 

Lackey, W.J., Stinton, D.P. and Seasc, J.D., Improved gas distribution for coating high-temperature gas-ceioled reactor fuel particles. Nuclear Technology, 1977, 35, 227 237. 

Haag, G., Kugeler, K. and Philippen, P.-W., The high temperature reactor (HTR) and the new German safety concept for future nuclear power plants. In Proceedings of the... 

Carbide-based cermets have particles of carbides of tungsten, chromium, and titanium. Tungsten carbide in a cobalt matrix is used in machine parts requiring very high hardness such as wire-drawing dies, valves, etc. Chromium carbide in a cobalt matrix has high corrosion and abrasion resistance it also has a coefficient of thermal expansion close to that of steel, so is well-suited for use in valves. Titanium carbide in either a nickel or a cobalt matrix is often used in high-temperature applications such as turbine parts. Cermets are also used as nuclear reactor fuel elements and control rods. Fuel elements can be uranium oxide particles in stainless steel ceramic, whereas boron carbide in stainless steel is used for control rods. 

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