Nickel oxide scale

Atkinson HV (1988) Development of grain-stractme in nickel-oxide scale. Mato Sci Technol 4 1052-1063... 

Sulfur Corrosion Chromium is the most important material in imparting resistance to sulfidation (formation of smfidic scales similar to oxide scales). The austenitic alloys are generally used because of their superior mechanical properties and fabrication qualities, despite the fact that nickel in the alloy tends to lessen resistance to sulfidation somewhat. 

To fully understand the formation of the N13S2 scale under certain gas conditions, a brief description needs to be given on the chemical aspects of the protective (chromium oxide) Ci 203/(nickel oxide) NiO scales that form at elevated temperatures. Under ideal oxidizing conditions, the alloy Waspaloy preferentially forms a protective oxide layer of NiO and Ci 203 The partial pressure of oxygen is such that these scales are thermodynamically stable and a condition of equilibrium is observed between the oxidizing atmosphere and the scale. Even if the scale surface is damaged or removed, the oxidizing condition of the atmosphere would preferentially reform the oxide scales. 

Barrett and his colleagues , and Kosakhave summarised existing information on the scales formed on nickel-chromium alloys. Up to about 10% Cr, the thick black scale is composed of a double layer, the outer layer being nickel oxide and the inner porous layer a mixture of nickel oxide with small amounts of the spinel NiO CrjOj. Internal oxidation causes the formation of a subscale consisting of chromium oxide particles embedded in the nickel-rich matrix. At 10-20% Cr the scale is thinner and grey coloured and consists of chromium oxide and spinel with the possible presence of some nickel oxide. At about 25-30% Cr a predominantly chromium oxide scale is... 

There are no significant high-temperature applications for alloys of nickel with iron. The scales formed in air consist of nickel oxide and iron oxide and the latter is usually present in the form of the spinel, NiO-FejOj . In the case of the more dilute nickel alloys, internal oxidation of nickel was Observed S. Substitution of a substantial proportion of nickel by iron results in a deterioration in the oxidation resistance of nickel-chromium... 

The transition from non-protective internal oxidation to the formation of a protective external alumina layer on nickel aluminium alloys at 1 000-1 300°C was studied by Hindam and Smeltzer . Addition of 2% A1 led to an increase in the oxidation rate compared with pure nickel, and the development of a duplex scale of aluminium-doped nickel oxide and the nickel aluminate spinel with rod-like internal oxide of alumina. During the early stages of oxidation of a 6% A1 alloy somewhat irreproducible behaviour was observed while the a-alumina layer developed by the coalescence of the rodlike internal precipitates and lateral diffusion of aluminium. At a lower temperature (800°C) Stott and Wood observed that the rate of oxidation was reduced by the addition of 0-5-4% A1 which they attributed to the blocking action of internal precipitates accumulating at the scale/alloy interface. At higher temperatures up to 1 200°C, however, an increase in the oxidation rate was observed due to aluminium doping of the nickel oxide and the inability to establish a healing layer of alumina. 

The main characteristic of attack by halogens at elevated temperatures is that most reaction products are volatile compared with the solid products that form in all cases considered hitherto in this chapter. Thus, in cases where metals are exposed to pure halogen gases large mass losses are usually reported with very little external scale formation. Li and Rapp " showed that internal chloridation occurred when nickel-chromium alloys were exposed to Ni + NiClj powders at 700-900°C. However, where oxide scales can also form, as in combustion gases, the oxide layer was usually highly... 

Substituted nickel oxides, such as LiNii j /3ojAl/l2, are prime candidates for the cathode of advanced lithium batteries for use in large-scale systems as required for hybrid electric vehicles. On charging these mixed oxides the nickel is oxidized first to Ni + then the cobalt to Co +. SAFT has constructed cells with these substituted nickel oxides that have been cycled 1000 times at 80% depth of discharge with an energy density of 120—130 Wh/kg. ... 

Electrochemically generated nickei(lll) oxide, deposited onto a nickel plate, is generally useful for the oxidation of alcohols in aqueous alkali [49]. The immersion of nickel in aqueous alkali results in the formation of a surface layer of nickel(ll) oxide which undergoes reversible electrochemical oxidation to form nickel(lll) oxide with a current maximum in cyclic voltammetry at 1.13 V vj. see, observed before the evolution of oxygen occurs [50]. This electrochemical step is fast and oxidation at a prepared oxide film, of an alcohol in solution, is governed by the rate of the chemical reaction between nickel oxide and the substrate [51]. When the film thickness is increased to about 0.1 pm, the oxidation rate of organic species increases to a rate that is fairly indifferent to further increases in the film thickness. This is probably due to an initial increase in the surface area of the electrode [52], In laboratory scale experiments, the nickel oxide electrode layer is prepared by prior electrolysis of nickel sulphate at a nickel anode [53]. It is used in an undivided cell with a stainless steel cathode and an alkaline electrolyte. 

This nickel oxide coated nickel anode was developed on a technical scale for... 

Another factor which determines the presence of minerals at certain depths is the tendency to combine with others or affinity of minerals and elements. Noble gases hardly react with other elements and will, because of their low densities, consequently end up in the atmosphere. Relatively light elements (alkaline and alkaline earth metals) with a strong affinity for oxygen are found in the silicate schaal. Heavy elements which are bound to sulphur or oxgen are situated in the sulphide /oxide scale, or even deeper in the nickel/iron scale. 

Nickel oxide lattice on crystal surface in (110) azimuth at 22 volts. Multiply current scale by 5... 

Enhanced oxidation resistance was also found at elevated temperatures for Co-Cr3C2,35 Ni-Cr 15 and Ni-Si3N415 composites. In contrast Ni-SiC15 and Ni-TiC23 composites have a higher hot oxidation rate than nickel. During hot oxidation porous metal oxide scales are formed at the metal-air interface. At elevated temperature interdiffusion between the particles and the metal in composites affects the formation of these scales. The break down of TiC particles in Ni-TiC composites accelerates corrosion by favoring the formation of nickel oxide.23 In... 

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