Oxide scales nickel-based alloys

Cyclic Oxidation In many industrial applications it is particularly important for the component to be resistant to thermal shock for example, resistance-heating wires or blading for gas turbines. Chromia, and especially alumina, scales that form on nickel-base alloys are prone to spalling when thermally cycled as a result of the stress build-up arising from the mismatch in the thermal expansion coefficients of the oxide and the alloy as well as that derived from the growth process. A very useful compilation of data on the cyclic oxidation of about 40 superalloys in the temperature range 1 000-1 I50°C has been made by Barrett et... 

The corrosion resistance of stainless steels and nickel-based alloys in aqueous solutions can often be increased by addition of chromium or aluminum. " Chromium protects the base metal from corrosion by forming an oxide layer at the surface. Chromium is also considered to be an important alloying metal for steels in MCFC applications. Chromium containing stainless steel, however, leads to the induced loss of electrolyte. Previous studies done to characterize the corrosion behavior of chromium in MCFC conditions have shown the formation of several lithium chromium oxides by reaction with the electrolyte. This corrosion process also results in increased ohmic loss because of the formation of scales on the steel. Aluminum additions similarly have a positive effect on corrosion resistance. " However, corrosion scales formed in aluminum containing alloys show low conductivity leading to a significant ohmic polarization loss. 

Y ions into an aluminide ((3-NiAl) on a nickel-base alloy and confirm that while initially the implanted reactive element effectively imparts increased scale adhesion, both in air and oxygen at 1000 -1200 C, the beneficial influence is not long lasting. They attributed this loss to the influence of the substrate Ni-base superalloy, since lasting benefits of reduced rates of oxidation and improved scale adherence were maintained when Y was implanted into bulk 3-NiAl (Jedlinski and Mrowec 1987). 

The conventional nickel-based catalysts could be modified by adding oxide promoters such as potassium, lanthanam, cerium, and molybdenum in the catalyst formulations. It is believed that the added promoters improve the dispersion of nickel metal on the catalyst surface, thereby reducing the chance of carbon accumulation. Noble metals such as Pd, Pt, Ru, and Ir have been found to be more carbon tolerant as the solubility of carbon is less in these metals.54-57 However, they are more expensive than nickel-based catalyst, and as a consequence, they are less attractive for large-scale commercial applications. Alloying of nickel with other base metals such as Cu, Co, or noble metals such as Au, Pt, and Re has also been found to decrease... 

The selective oxidation of an alloy component, e.g., A1 or Si, requires the alumina or silica to be more stable than the oxides of the other components in the alloy. Figure 2.5 indicates this condition would be met for compounds such as nickel aluminides and molybdenum silicides. However, in the case of Nb- or Ti-base compounds the oxides of the base metal are nearly as stable as those of A1 or Si. This can result in conditions for which selective oxidation is impossible. This situation exists for titanium aluminides containing less than 50 at% A1 as illustrated in Figure 5.27. In this case a two-phase scale of intermixed AI2O3 and I1O2 is generally observed. It should be emphasized that the determination of which oxide is more stable must take into account the prevailing metal activities. 

When iron-, nickel-, and cobalt-base alloys containing chromium were oxidized in air at 900 °C for 25 h ° only oxide scales were formed and nitride formation was observed only on a Co-35 wt% Cr alloy. Presumably the inward diffusion of... 

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