Nickel-chromium alloys applications

The anode seal which closes the sodium compartment is a nickel—chromium alloy (Inconel 600). The application of Inconel 600 minimizes the growth of thick inter-metallics and it was shown that seals of this material have been operated for over three years. Contrarily to Inconel, the application of mild steel as the anode seal material gave a life of only 6000 h due to gross intermetallic growth which caused sodium attack of this intermetallic layer in the mild steel. 

Nickel-chromium alloys, 77 100-101 dental applications, 8 308, 310 Nickel-chromium-iron alloys, 73 519, 522 Nickel-chromium-molybdenum alloy C, in galvanic series, 7 805t... 

Beryllia ceramic parts are frequendy used in electronic and microelectronic applications requiring thermal dissipation (see Ceramics as electrical materials). Beryllia substrates are commonly metallized using refractory metallizations such as molybdenum—manganese or using evaporated films of chromium, titanium, and nickel—chromium alloys. Semiconductor devices and integrated circuits (qv) can be bonded by such metallization for removal of heat. 

Addition of molybdenum to nickel-chromium alloys produces grades such as Inconel 625 and Hastelloy C276. These alloys are practically unaffected by caustic up to at least 320°C [135]. Their high costs limit their application. An exception is the use of Alloy 625 in high-pressure steam expansion joints. This avoids the caustic... 

Low-carbon, low-alloy steels are in widespread use for fabrication-welded and forged-pressure vessels. The carbon content of these steels is usually below 0.2%, and the alloying elements that do not exceed 12% are nickel, chromium, molybdenum, vanadium, boron and copper. The principal applications of these steels are given in Table 3.8. 

The composition of this alloy (54% nickel, 15% molybdenum, 15% chromium, 5% tungsten and 5% iron) is less susceptible to intergranular corrosion at welds. The presence of chromium in this alloy gives it better resistance to oxidizing conditions than the nickel/molybdenum alloy, particularly for durability in wet chlorine and concentrated hypochlorite solutions, and has many applications in chlorination processes. In cases in which hydrochloric and sulfuric acid solutions contain oxidizing agents such as ferric and cupric ions, it is better to use the nickel/molybdenum/ chromium alloy than the nickel/molybdenum alloy. 

Nickel is usually alloyed with elements including copper, chromium, molybdenum and then for strengthening and to improve corrosion resistance for specific applications. Nickel-copper alloys (and copper-nickel alloys see Section 53.5.4) are widely used for handling water. Pumps and valve bodies for fresh water, seawater and mildly acidic alkaline conditions are made from cast Ni-30% Cu type alloys. The wrought material is used for shafts and stems. In seawater contaminated with sulfide, these alloys are subject to pitting and corrosion fatigue. Ammonia contamination creates corrosion problems as for commercially pure nickel. 

There are no significant high-temperature applications for alloys of nickel with iron. The scales formed in air consist of nickel oxide and iron oxide and the latter is usually present in the form of the spinel, NiO-FejOj . In the case of the more dilute nickel alloys, internal oxidation of nickel was Observed S. Substitution of a substantial proportion of nickel by iron results in a deterioration in the oxidation resistance of nickel-chromium... 

The successful application of nickel-chromium-iron alloys as structural components of industrial furnaces and as chambers and containers in chemical processing under conditions of exposure involving sulphur substantiates their good resistance to this form of corrosion. These materials are used for service temperatures in the range 750-1 200°C, the upper limit of serviceability being determined largely by the chromium content of a particular alloy. Results of corrosion tests (Table 7.24) on cast nickel-... 

Recent industrial experience for alloys in waste incineration plants has indicated the superiority of nickel-base alloys compared with iron-base and iron-containing alloys as would be expected from the previous discussion of the volatility of chlorides. Nickel-base alloys with no addition of iron and relatively high chromium contents have significantly improved performance in these applications (see Tables 7.33 and 7.34.) . 

Corrosion resistance The corrosion resistance of a copper deposit varies with the conditions under which it is deposited and may be influenced by co-deposited addition agents (see, for example, Raub ). Copper is, however, plated as a protective coating only in specialised applications, and the chief interest lies in its behaviour as an undercoating for nickel-chromium on steel and on zinc-base alloy. Its value for this purpose has long been a controversial issue. 

The most important application of chromium is in the production of steel. High-carbon and other grades of ferro-chomium alloys are added to steel to improve mechanical properties, increase hardening, and enhance corrosion resistance. Chromium also is added to cobalt and nickel-base alloys for the same purpose. 

Inconel alloy 925 —An age-hardenabte nickel-iron-chromium alloy providing high strength up to 540°C i1000 F), Developed for use in gas production applications, such as tubular products, tool joints, and equipment for surface and downhole hardware in gas industry,... 

Tin—Nickel, Alloy deposits having 65% tin have been commercially plated since about 1951 (135). The 65% tin alloy exhibits good resistance to chemical attack, staining, and atmospheric corrosion, especially when plated copper or bronze undercoats are used. This alloy has a low coefficient of friction. Deposits are solderable, hard (650—710 HV 5Q), act as etch resists, and find use in printed circuit boards, watch parts, and as a substitute for chromium in some applications. The rose-pink color of 65% tin is attractive. In marine exposure, tin—nickel is about equal to nickel—chromium deposits, but has been found to be superior in some industrial exposure sites. Chromium topcoats increase the protection further. Tin—nickel deposits are brittle and difficult to strip from steel. Temperature of deposits should be kept below 300°C. 

Alloying elements such as nickel, chromium, molybdenum, and copper, which may be introduced with scrap, can increase the hardenabihty, although only slighdy, because the concentrations are ordinarily low. However, the heat-treating characteristics may change, and for applications in which ductility is important, as in low carbon steels for deep drawing, the increased hardness and lower ductility imparted by these elements may be barm fill. 

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