Molten salts high-temperature application

If the heat transfer loop is at pressures in excess of the chemical plant, the compressed heat transfer fluid becomes an energy source to disperse hazardous chemicals if a heat exchanger fails. The chemical industry has traditionally used low pressure, low-energetic liquids as heat transfer agents to avoid this type of accident. This has included various molten salts in traditional applications to 600 C. Several chemical companies, such as DOW, produce specialized heat transfer liquids for these applications. Because there has not been a demand, molten salt heat transfer agents for very high temperatures have not been developed or commercialized. 

Carbon-based materials have been shown to be compatible with molten salts at temperatures of 1000°C, and for graphite up to 1400°C. Carbon-carbon composites which are currently being considered for fusion and for high-temperature reactors (e.g., in-core applications such as control rods, straps, etc.) are therefore also an option for the MSR and MSFR. For these materials there are nevertheless uncertainties in the joining technology and large-scale development work and demonstrations would be needed for their application in safety-related components. 

Although the electrolysis of molten salts does not in principle differ from that of aqueous solutions, additional complications are encountered here owing to the problems related to the higher temperatures of operation, the resultant high reactivities of the components, the thermoelectric forces, and the stability of the deposited metals in the molten electrolyte. As a result of this, processes taking place in the melts and at the electrodes cannot be controlled to the same extent as in aqueous or other types of solutions. Considerations pertaining to Faraday s laws have indicated that it would be difficult to prove their applicability to the electrolysis of molten salts, since the current efficiencies obtained are generally too small in such cases. 

Many metal oxo-compounds (nitrates, oxides and particularly sulfates) and sulfides are reduced violently or explosively (i.e. undergo thermite reaction) on heating an intimate mixture with aluminium powder to a suitably high temperature to initiate the reaction. Contact of massive aluminium with molten salts may give explosions [1], Application of sodium carbonate to molten (red hot) aluminium caused an explosion [2]. 

Solid polymer and gel polymer electrolytes could be viewed as the special variation of the solution-type electrolyte. In the former, the solvents are polar macromolecules that dissolve salts, while, in the latter, only a small portion of high polymer is employed as the mechanical matrix, which is either soaked with or swollen by essentially the same liquid electrolytes. One exception exists molten salt (ionic liquid) electrolytes where no solvent is present and the dissociation of opposite ions is solely achieved by the thermal disintegration of the salt lattice (melting). Polymer electrolyte will be reviewed in section 8 ( Novel Electrolyte Systems ), although lithium ion technology based on gel polymer electrolytes has in fact entered the market and accounted for 4% of lithium ion cells manufactured in 2000. On the other hand, ionic liquid electrolytes will be omitted, due to both the limited literature concerning this topic and the fact that the application of ionic liquid electrolytes in lithium ion devices remains dubious. Since most of the ionic liquid systems are still in a supercooled state at ambient temperature, it is unlikely that the metastable liquid state could be maintained in an actual electrochemical device, wherein electrode materials would serve as effective nucleation sites for crystallization. 

Lithium Iron Sulfide (High Temperature). High-temperature molten salt Li—Al/LiCl— KCl/FeS - cells are known for their high energy density and superior safety. At one point they were being actively pursued for electric vehicle and pulse-power applications. Historically, boron nitride (BN) cloth or felt has been used as the separator in flooded-electrolyte cells, while MgO pressed-powder plaques have been used in starved-electrolyte cells. 

Molten carbonate fuel cells (MCFCs) are currently being developed for natural gas and coal-based power plants for electrical utility, industrial, and military applications. MCFCs are high-temperature fuel cells that use an electrolyte composed of a molten carbonate salt mixture suspended in a porous, chemically inert ceramic lithium aluminium oxide (LiAI02) matrix. Since they operate at extremely high temperatures of 650°C and above, non-precious metals can be used as catalysts at the anode and cathode, reducing costs. 

Dense ionic fluids are not all that new if one examines the many applications of molten salt use in chemistry to date. A good deal of the work is in electrochemistry where the relatively high temperatures are less of a limitation but the relation between low-temperature molten salts and ionic fluids certainly exists. It would be wise neither to completely depend on nor to completely ignore all that has been learned with molten salts and molten salt chemistry. Some highly reactive, easily oxidized metals are readily purified in molten salt solvent systems without the problems with oxygen or the decomposition of water with release of hydrogen. 

Ionic liquids are a class of solvents and they are the subject of keen research interest in chemistry (Freemantle, 1998). Hydrophobic ionic liquids with low melting points (from -30°C to ambient temperature) have been synthesized and investigated, based on 1,3-dialkyl imidazolium cations and hydrophobic anions. Other imidazolium molten salts with hydrophilic anions and thus water-soluble are also of interest. NMR and elemental analysis have characterized the molten salts. Their density, melting point, viscosity, conductivity, refractive index, electrochemical window, thermal stability, and miscibility with water and organic solvents were determined. The influence of the alkyl substituents in 1,2, 3, and 4(5)-positions on the imidazolium cation on these properties has been scrutinized. Viscosities as low as 35 cP (for l-ethyl-3-methylimi-dazolium bis((trifluoromethyl)sulfonyl)amide (bis(triflyl)amide) and trifluoroacetate) and conductivities as high as 9.6 mS/cm were obtained. Photophysical probe studies were carried out to establish more precisely the solvent properties of l-ethyl-3-methyl-imidazolium bis((trifluoromethyl)sulfonyl)amide. The hydrophobic molten salts are promising solvents for electrochemical, photovoltaic, and synthetic applications (Bon-hote et al., 1996). 

Over the past two decades, ionic liquids (ILs) have attracted considerable interest as media for a wide range of applications. For electrochemical applications they exhibit several advantages over the conventional molecular solvents and high temperature molten salts they show good electrical conductivity, wide electrochemical windows of up to 6 V, low vapor pressure, non-flammability in most cases, and thermal windows of 300-400 °C (see Chapter 4). Moreover, ionic liquids are, in most cases, aprotic so that the complications associated with hydrogen evolution that occur in aqueous baths are eliminated. Thus ILs are suitable for the electrodeposition of metals and alloys, especially those that are difficult to prepare in an aqueous bath. Several reviews on the electrodeposition of metals and alloys in ILs have already been published [1-4], A selection of published examples of the electrodeposition of alloys from ionic liquids is listed in Table 5.1 [5-40]. Ionic liquids can be classified into water/air sensitive and water/air stable ones (see Chapter 3). Historically, the water-sensitive chloroaluminate first generation ILs are the most intensively studied. However, in future the focus will rather be on air- and water-stable ionic liquids due to their variety and the less strict conditions under which... 

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