Microfiltration polymeric materials

Membranes used for the pressure driven separation processes, microfiltration (MF), ultrafiltration (UF) and reverse osmosis (RO), as well as those used for dialysis, are most commonly made of polymeric materials. Initially most such membranes were cellulosic in nature. These ate now being replaced by polyamide, polysulphone, polycarbonate and several other advanced polymers. These synthetic polymers have improved chemical stability and better resistance to microbial degradation. Membranes have most commonly been produced by a form of phase inversion known as immersion precipitation.11 This process has four main steps ... 

Generally, a distinction can be made between membrane bioreactors based on cells performing a desired conversion and processes based on enzymes. In ceU-based processes, bacteria, plant and mammalian cells are used for the production of (fine) chemicals, pharmaceuticals and food additives or for the treatment of waste streams. Enzyme-based membrane bioreactors are typically used for the degradation of natural polymeric materials Hke starch, cellulose or proteins or for the resolution of optically active components in the pharmaceutical, agrochemical, food and chemical industry [50, 51]. In general, only ultrafiltration (UF) or microfiltration (MF)-based processes have been reported and little is known on the application of reverse osmosis (RO) or nanofiltration (NF) in membrane bioreactors. Additionally, membrane contactor systems have been developed, based on micro-porous polyolefin or teflon membranes [52-55]. 

Polymeric materials are the most extensively applied for membrane preparation in science and industry [144-150], Polymers for the preparation of membranes are applied, fundamentally, for gas separation [146], reverse osmosis seawater desalination [147,148], microfiltration, ultrafiltration, and nanofiltration [149,150],... 

For separation applications using porous membranes like microfiltration and ultrafiltration, the choice of polymeric material does not influence significantly the... 

Ultrafiltration membranes are also porous, and it is therefore surprising at first sight that polymeric materials of a different type are used to that employed in microfiltraiion. A number of microfiltration membranes are prepared by techniques such as sintering, track-etching and stretching which lead to pores with a minimum size of... 

Various techniques can be employed to prepare microfiltration membranes from polymeric materials ... 

The processes where porous membranes find their main applications are pressure-driven ones, such as microfiltration, ultrafiltration and nanofiltration. These processes are also especially interesting due to their wide range of practical applications. They can be used for the processing of fine particles, colloids and biological materials such as protein precipitates and microorganisms [3]. Membranes used are commonly polymeric materials but innovative development has been made in the fields of ceramic and inorganic membranes. 

The potential applications of such a polymerization technique for preparing novel polymeric materials include microfiltration, separation membranes, polymer blends with a unique microstructural morphology, and porous microcarriers for cultures of living cells and enzymes [7]. Some other interesting ideas about the preparation of novel materials include the conductive composite film [95] and microporous silica gel [96]. 

Poly(vinylidene fluoride) (PVDF) is one of the promising polymeric materials that has prominently emerged in membrane research and development (R D) due to its excellent chemical and physical properties such as highly hydrophobic nature, robust mechanical strength, good thermal stability, and superior chemical resistance. To date, PVDF hollow-fiber membranes have dominated the production of modem microfiltration (MF) ultrafiltration (UF) membrane bioreactor (MBR) membranes for municipal water and wastewater treatment and separation in food, beverage, dairy, and wine industries. In the last two decades, increasing effort has been made in the development of PVDF hollow fibers in other separation applications such as membrane contractors [6,7], membrane distillation (MD) [8-11], and pervaporation [12,13]. 

Cross-flow filtration is also referred to as tangential flow filtration or microfiltration, but all three terms refer to a process by which membranes are used to separate components in a liquid solution (or suspension) on the basis of their size. The development of robust membranes in polymeric and ceramic materials has provided a powerful new technology for bioseparations, which is already widespread in the process industries as well as for water treatment processes. 

Polymeric membranes are prepared from a variety of materials using several different production techniques. Table 5 summarizes a partial list of the various polymer materials used in the manufacture of cross-flow filters for both MF and UF applications. For microfiltration applications, typically symmetric membranes are used. Examples include polyethylene, polyvinylidene fluoride (PVDF) and polytetrafluoroethylene (PTFE) membrane. These can be produced by stretching, molding and sintering finegrained and partially crystalline polymers. Polyester and polycarbonate membranes are made using irradiation and etching processes and polymers such as polypropylene, polyamide, cellulose acetate and polysulfone membranes are produced by the phase inversion process.f Jf f ... 

During sintering, a powder of particles of a given size is pressurized at elevated temperatures in a preformed shape so that the interface between the particles disappears. Microfiltration membranes can thus be obtained from PTFE (polytetra-fluoroethylene), PE (polyethylene), PP (polypropylene), metals, ceramics, graphite and glass, with pore sizes depending on the particle size and the particle-size distribution. Porosities up to 80% for metals and 10-20% for polymeric membranes can be reached with pore sizes varying between 0.1 and 10 pm. Most of these materials have excellent solvent and thermal stability. 

These arious techniques allow to prepare microfiltration membranes from Trtually all kinds of materials of which polymers and ceramics are the most important. Synthetic polymeric membranes can be divided in two classes, i.e. hydrophobic and hydrophilic. Various polymers which yield hydrophobic and hydrophilic membranes are listed below. Ceramic membranes are based mainly on two materials, alumina (A1203) and ziiconia (Zr02). However, other materials such as titania (TiOj) can also be used in principle. A number of organic and inorganic materials are listed below ... 

---