Metal oxides sulfated zirconia

In this chapter, the use of solid acids as heterogeneous catalysts for the Friedel-Crafts acylahon reaction is described. Our review is split up into seven sechons, describing the application of zeolites, clays, metal oxides, sulfated zirconia, heteropoly acids. Nation, and other less-utilized solid catalysts (i.e., graphite). When possible, the relationship between the acid properhes of the solids (namely, Bronsted and Lewis types) and the catalytic efficiency is shown, as well as the role of the active site location on the catalyst surface. ... 

Arata, K (2009) Organic syntheses catalyzed by superaddic metal oxides sulfated zirconia and related compounds. Green Chemistry, 11,1719,ISSN 1463-92621463-9270. 

Out of the metal oxides, sulfated titania and tin oxide performed slightly better than the sulfated zirconia (SZ) catalyst and niobic acid (Nb205). However, SZ is cheaper and readily available on an industrial scale. Moreover, it is already applied in several industrial processes (7,8). Zirconia can be modified with sulfate ions to form a superacidic catalyst, depending on the treatment conditions (11-16). In our experiments, SZ showed high activity and selectivity for the esterification of fatty acids with a variety of alcohols, from 2-ethylhexanol to methanol. Increasing... 

A double metal oxide sulfate solid superacid (alumina-zirconia/ persulfate, SA-SZ) can be prepared by treatment of a mixture of aluminum hydroxide and zirconium(IV) hydroxide with an aqueous solution of ammonium persulfate, followed by calcination at 650°C. This catalyst can be efficiently utilized in the benzoylation of arenes with benzoyl and parfl-nitrobenzoyl chloride (Table 4.22), giving BPs in interesting yields. Even if 1 g of catalyst is needed for 40 mmol of chloride, the process seems to be quite useful because the catalyst can be readily regenerated by heating after washing with acetone and diethyl ether and reused four times. 

H-ZSM-5, Y and Beta) Sulfated metal oxides (zirconia, titania, tin oxide) Niobic acid (Nb205)... 

Preparation of mixed metal oxides - The sulfated metal oxides (zircoiua, titaiua and tin oxide) were synthesized using a two-step method. The first step is the hydroxylation of metal complexes. The second step is the sulfonation with H2SO4 followed by calcination in air at various temperatures, for 4 h, in a West 2050 oven, at the temperature rate of 240°C hSulfated zirconia Zr0Cl2.8H20 (50 g) was... 

An interesting variation on sulfated metal oxide type catalysts was presented by Sun et al. (198), who impregnated a dealuminated zeolite BEA with titanium and iron salts and subsequently sulfated the material. The samples exhibited a better time-on-stream behavior in the isobutane/1-butene alkylation (the reaction temperature was not given) than H-BEA and a mixture of sulfated zirconia and H-BEA. The product distribution was also better for the sulfated metal oxide-impregnated BEA samples. These results were explained by the higher concentration of strong Brpnsted acid sites of the composite materials than in H-BEA. 

Moreover, the efficiency of these catalysts could be modihed by tailoring the nature of the metal oxide support and/or reaction conditions (especially the reaction temperature). In this way, interesting conclusions can be obtained when comparing the isobutane/2-butene alkylation catalyzed on two of the most studied catalysts, that is, beta zeolite and sulfated zirconia, when operating at different reaction temperatures. (Table 13.2). ... 

Studies with sulfated zirconia also show similar fast catalyst deactivation in the alkylation of isobutane with butenes. It was found, however, that original activities were easily restored by thermal treatment under air without the loss of selectivity to trimethylpentanes. Promoting metals such as Fe, Mn, and Pt did not have a marked effect on the reaction.362,363 Heteropoly acids supported on various oxides have the same characteristics as sulfated zirconia.364 Wells-Dawson heteropoly acids supported on silica show high selectivity for the formation of trimethylpentanes and can be regenerated with 03 at low temperature (125°C).365... 

In addition to large-scale industrial applications, solid acids, such as amorphous silica-alumina, zeolites, heteropoly acids, and sulfated zirconia, are also versatile catalysts in various hydrocarbon transformations. Zeolites are useful catalysts in fine-chemical production (Friedel-Crafts reactions, heterosubstitution).165-168 Heteropoly compounds have already found industrial application in Japan, for example, in the manufacture of butanols through the hydration of butenes.169 These are water tolerant, versatile solid-phase catalysts and may be used in both acidic and oxidation processes, and operate as bifunctional catalysts in combination with noble metals.158,170-174 Sulfated zirconia and its modified versions are promising candidates for industrial processes if the problem of deactivation/reactivation is solved.175-178... 

The sulfate promoted transition metal oxides focussed considerable attention in recent years due to attractive catalytic properties. Most of the research carried out to date centered on sulfated zirconias,1 5 not surprisingly perhaps, as they exhibit the highest surface acidity (Ho <-16.04) among the members of this family of materials and appear to be able to initiate isomerization reactions in temperatures as low as 298 K. Far less interest attracted sulfated porous titanias, mainly owing to a lower surface acidity,6 although it may be a useful property in many catalytic situations. Thus closer inspection of the preparation procedures for sulfated titanias may be of interest, in particular as the reports on preparation and properties of these materials are scarce and we are not familiar with any work dealing with titania-sulfate aerogels. 

This review summarizes the recent works on syntheses of solid superacids and their catalytic action, including Lewis acids and liquid superacids in the solid state, as discussed in Sections Il-IV. Sections VI and VII describe new types of solid superacids we have studied in this decade sulfate-supported metal oxides and tungsten or molybdenum oxide supported on zirconia. Perfluorinated sulfonic acid, based on the acid form of DuPont s Nafion brand ion membrane resin, is also gaining interest as a solid superacid catalyst Nafion-H-catalyzed reactions are reviewed in Section V. 

Solid catalysts can be used at elevated temperatures, though their acidities are much weaker than those of liquid ones. From this point of view, solid superacids based on Lewis acids and liquid superacids discussed in Sections II—1V are not sufficiently stable Nafion-H is also unsatisfactory, its maximum operating temperature being below 200°C. A new type of the sulfate-supported metal oxides is more stable because of preparatory heat treatment at high temperatures, but elimination of the sulfate is sometimes observed during reaction, thus it is hoped to synthesize superacids with the system of metal oxides. Another type of superacid, tungsten or molybdenum oxide supported on zirconia, has been prepared by a new preparation method, and its stability is satisfactory so far. It is hoped that the preparation method will be extensively applied to other metal oxides for new solid superacids. 

Another important and well studied paramagnetic ion in the lattice of oxide semiconductors is Zr3+ in Zr02. Zirconia dioxide is widely used both as a catalyst of different chemical processes, and as a carrier for constructing supported metal-complex catalysts. In the last years, sulfated zirconia attracted significant interest as an active and selective catalyst in skeletal isomerization of normal alkanes at low temperatures, cracking of paraffins, alkylation and acylation of aromatics [42, 53 and Refs therein]. The appropriate experimental data are collected in the following Table 8.2. 

Both aluminum oxide and zirconium oxide are catalytically interesting materials. Pure zirconium oxide is a weak acid catalyst and to increase its acid strength and thermal stability it is usually modified with anions such as phosphates. In the context of mesoporous zirconia prepared from zirconium sulfate using the S+X I+ synthesis route it was found that by ion exchanging sulfate counter-anions in the product with phosphates, thermally stable microporous zirconium oxo-phosphates could be obtained [30-32]. Thermally stable mesoporous zirconium phosphate, zirconium oxo-phosphate and sulfate were synthesized in a similar way [33, 34], The often-encountered thermal instability of transition metal oxide mesoporous materials was circumvented in these studies by delayed crystallization caused by the presence of phosphate or sulfate anions. 

A range of metal oxides have been compared as methane combustion catalysts. The effect of modification to generate superacidic behaviour on Zr02 and Fe203 systems has been studied. It has been shown that whilst sulfation lowers the activity of Fe203, sulfation and, particularly, molybdation enhance the performance of Zr02. Despite enhancing the activity of the unmodified base oxides, the addition of low levels of platinum has been demonstrated to poison the activity of superacidic zirconias. Potential reasons for these observations are discussed. 

Chen and coworkers employed trimethylphosphine oxide (TMPO) as the probe molecule to characterize pure and sulfated zirconia both with and without a metal promoter [210]. On pure Zr02 resonances were detected at 62, 53, 41 and 34ppm. 

Superacidic metal oxides prepared by calcination at a high temperature can be used at elevated temperatures and, thus, provide new trends for developing environmentally benign processes. Superacidity is generated on the oxides of Fe, Ti, Zr, Hf, Sn, Si, and A1 by treatment with sulfate, tungstate, and molybdate. Sulfated and tungstated zirconias have attracted much attention as potential catalysts the latter are thermally stable superacids and can be calcined at temperatures above 1000°C. 

We have recently suggested a new approach to the preparation of active sites in sulfated zirconia catalysts [5, 6]. In this case, the catalysts are prepared by deposition of sulfate ions on crystalline zirconium dioxide samples with highly defective structure. According to numerous reports, the monoclinic phase typical for ZrOa is not suitable for this purpose. We have shown that active materials could be obtained by impregnation of zirconia-based oxides with cubic crystalline structure. It should be noted that the cubic structure is not thermodynamically stable for pure zirconia at low temperatures. It can be stabilized by introducing different additives, in particular, alkaline-earth metal cations [7]. Recently, similar results have been obtained for ZrOa stabilized by Y2O3 [8]. 

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