Mechanical properties, foams

The mechanical properties of rigid foams vary considerably from those of flexible foams. The tests used to characterize these two classes of foams are, therefore, quite different, and the properties of interest from an application standpoint are also quite different. In this discussion the ASTM definition of rigid and flexible foams given earlier is used. 

The properties that are achieved in commercial stmctural foams (density >0.3 g/cm ) are shown in Table 3. Because these values depend on several stmctural and process variables, they can be used only as general guidelines of mechanical properties from these products. Specific properties must be deterrnined on the particular part to be produced. A good engineering guide has been pubHshed (103). 

Density. Density is the most important variable in determining mechanical properties of a foamed plastic of given composition. Its effect has been recognized since foamed plastics were first made and has been extensively studied. 

The mechanical piopeities of stmctuial foams and thek variation with polymer composition and density has been reviewed (103). The variation of stmctural foam mechanical properties with density as a function of polymer properties is extracted from stress—strain curves and, owkig to possible anisotropy of the foam, must be considered apparent data. These relations can provide valuable guidance toward arriving at an optimum stmctural foam, however. 

The insulating value and mechanical properties of rigid plastic foams have led to the development of several novel methods of buUding constmction. Polyurethane foam panels may be used as unit stmctural components (220) and expanded polystyrene is employed as a concrete base in thin-sheU constmction (221). 

E. A. Meinecke and R. E. Clark, Mechanical Properties of Polymeric Foams, Technomic Publishing Co., Stamford, Coim., 1972. 

Mechanical Properties and Structural Performance. As a result of the manufacturing process, some cellular plastics have an elongated cell shape and thus exhibit anisotropy in mechanical, thermal, and expansion properties (35,36). Efforts are underway to develop manufacturing techniques that reduce such anisotropy and its effects. In general, higher strengths occur for the paraHel-to-rise direction than in the perpendicular-to-rise orientation. Properties of these materials show variabiUty due to specimen form and position in the bulk material and to uncertainty in the axes with respect to direction of foam rise. Expanded and molded bead products exhibit Httie anisotropy. 

Chemical binders are appHed to webs in amounts ranging from about 5 to 60 wt %. In some instances when clays (qv) or other weight additives ate included, add-on levels can approach or even exceed the weight of the web. Waterborne binders ate appHed by spray, saturation, print, and foam methods. A general objective of each method is to apply the binder material in a manner sufficient to interlock the fibers and provide chemical and mechanical properties sufficient for the intended use of the fabfic. 

Structural foam mouldings may also include fibres to enhance further the mechanical properties of the material. Typical performance data for foamed polypropylene relative to other materials is given in Table 1.1. 

Throne, J.L. Mechanical properties of thermoplastic structural foams, in Wendle, B.C. (ed.) Engineering Guide to Structural Foams, Technomic, Lancaster, PA, USA (1976) pp. 91 -114. 

Interest in the use of syntactic foam as a shock attenuator led to studies of its static and dynamic mechanical properties. Particularly important is the influence of loading rate on stiffness and crushing strength, since oversensitivity of either of these parameters can complicate the prediction of the effectiveness of a foam system as an energy absorber. 

Polyester polyols account for only ca. 10% of the total polyol market, which is dominated by polyether polyols such as hydroxy-terminated polyoxyethylene or polyoxypropylene. Polyester polyols are preferred for applications where better mechanical properties, wear resistance, and UV stability are required. The largest application of polyester polyols is flexible specialty polyurethane foam in the furniture, packaging, and automotive industries. Polyester polyols are also used for nonfoam applications such as coatings, paints, sealants, and adhesives 47... 

Phase separation is usually only important in elastomers, thermoplastics, and fibers with excellent mechanical properties for applications like conveyor belts, tool housings, and spandex textiles. For many other material types, such as foams... 

The effect of oxidative irradiation on mechanical properties on the foams of E-plastomers has been investigated. In this study, stress relaxation and dynamic rheological experiments are used to probe the effects of oxidative irradiation on the stmcture and final properties of these polymeric foams. Experiments conducted on irradiated E-plastomer (octene comonomer) foams of two different densities reveal significantly different behavior. Gamma irradiation of the lighter foam causes stmctural degradation due to chain scission reactions. This is manifested in faster stress-relaxation rates and lower values of elastic modulus and gel fraction in the irradiated samples. The incorporation of O2 into the polymer backbone, verified by IR analysis, conftrms the hypothesis of... 

The responses chosen all relate to important foam properties. We believed that yi, the emulsion droplet size, determines y2, the cell size in the resultant foam, and we wished to determine whether this is true over this range of formulations. The foam pore size ys should determine the wetting rate y7, so these responses could be correlated, and yg, the BET surface area, should be related to these as well. The density y and density uniformity ys are critical to target performance as described above, and ys, the compressive modulus, is an important measure of the mechanical properties of the foam. 

At high bulk viscosity, lowering the surface tension is not relevant for the mechanism of stabilization of foams, but for all other mechanisms of foam stabilization a change of the surface properties is essential. A defoaming agent will change the surface properties of a foam upon activation. Most defoamers have a surface tension in the range of 20 to 30 mNm . The surface tensions of some defoamers are shown in Table 21-2. 

Semi-rigid foams take much longer to return to their original dimensions after deformation than flexible foams. They offer exceptional shock absorbance, which suits them for many protective applications, especially in automobiles. In general, we use polyester diols in semirigid foams because of their superior mechanical properties. 

Phenolic novolacs, 18 760-761 Phenolic resin adhesives, 18 783-784 Phenolic resin can coatings, 18 38 Phenolic resin composites, 18 792-794 Phenolic resin drying-oil varnishes, 18 783 Phenolic resin fibers, 18 797-798 mechanical properties of, 18 798 Phenolic resin foam, 18 795-796 Phenolic resin manufacturers, U.S., 18 774 Phenolic resin polymerization, 18 760-765 alkaline catalysts in, 18 762-765 neutral catalysts in, 18 761-762 strong-acid catalysts in, 18 760-761 Phenolic resin prepregs, 18 793 Phenolic resin production unit, 18 766 Phenolic resins, 10 409 18 754-755, 756-802 22 10 26 763 in abrasive materials, 18 786-787 in air and oil filters, 18 790 additional reactants in, 18 759 analytical methods for, 18 774-779 applications of, 18 781-798 batch processes for, 18 766 from biomass and biochemical processes, 18 769-770... 

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