Maintenance, principles

A new maintenance system is introduced based on the new mantra for the selection of all equipment Life Cycle Cost. This new system especially for major power plants is based on the combination of total condition monitoring, and the maintenance principles of total productive maintenance, and is called the Performance Based Total Productive Maintenance System. ... 

Involve plant engineering personnel in teams, problem-solving groups, or other participative groups to solve plant engineering problems. Implement total productive maintenance principles throughout the department... 

Clearly, the assay of ionised calcium in serum by ion-selective electrode is establishing itself clinically and the Orion Model 99-20 flow-through electrode and more recently the model SS-20 are prominent in this. The extent of the applications can be strengthened by the simple, straightforward construction and maintenance principles of the PVC matrix membrane electrode based on calcium dialkylphosphate or other suitable sensor and mediator [24]. 

An example of the operating and maintenance objectives for a project might include statements which cover technical, business and environmental principles, such as ... 

Monitoring by Electromechanical Instrumentation. According to basic engineering principles, no process can be conducted safely and effectively unless instantaneous information is available about its conditions. AH sterilizers are equipped with gauges, sensors (qv), and timers for the measurement of the various critical process parameters. More and more sterilizers are equipped with computerized control to eliminate the possibiUty of human error. However, electromechanical instmmentation is subject to random breakdowns or drifts from caUbrated settings and requires regular preventive maintenance procedures. 

Distillers vary masking procedures, but generally conform to basic principles, especially in the maintenance of sanitary conditions. The cooking and conversion equipment is provided with direct or indirect steam, propeller agitation, and cooling coils. 

The selection of materials to be used in design dictates a basic understanding of the behavior of materials and the principles that govern such behavior. If proper design of suitable materials of construction is incorporated, the eqiiipment should deteriorate at a uniform and anticipated gradual rate, which will allow scheduled maintenance or replacement at regular inteivals. If localized forms of corrosion are characteristic of the combination of materials and environment, the materials engineer should still be able to predict the probable life of equipment, or devise an appropriate inspection schedule to preclude unexpected failures. The concepts of predictive, or at least preventive, maintenance are minimum requirements to proper materials selection. This approach to maintenance is certainly intended to minimize the possibility of unscheduled production shutdowns because of corrosion failures, with their attendant possible financial losses, hazard to personnel and equipment, and resultant environmental pollution. 

Within these basic principles there are many types of electric motors. Each has its own individual operating characteristics peculiarly suited to specific drive applications. Equations (29-1) through (29-9), presented in Table 29-1, describe the general operating characteristics of alternating-current motors. When several types are suitable, selection is based on initial installed cost and operating costs (including maintenance and consideration of rehability). 

Environmental analytical association Ecoanalytica produce standai d samples during last 12 years. Two topics will be discussed. The first is the principles of development of staictures and maintenance of quality of standai d samples. The organization of manufacture and maintenance of their stability ai e considered too in the report. Besides them authors consider scientifically-methodical aspects of preparation of samples for experimental check of technical competence of analytical laboratories and also samples for interlaboratory tests. 

Inadequate NPSHa causes stress, vibration and maintenance on pumps because there is not enough energy in the iluid for the pump to perform its work. As you can see from the previous pages, the problems lie in system design and proper operating principles. When the NPSHa is below the NPSHr of the pump, the conditions are favorable for the pump to go into cavitation. Cavitation is tlie next chapter. 

Inherently safer principles also apply to mechanical integrity requirements. Design plant modifications for ease and reduced risk in inspections, code compliance, and maintenance. For example, if one can check the pipe thickness from a platform, it is more likely to be done than if a crane is required. 

This chapter deals with the essential factors in the selection of systems and equipment during the design stage principles of controls, noise-reduction systems, and problems such as erosion, corrosion, maintenance and equipment cleaning, etc. 

It is intended that this book will foster effective nnderstanding, application and operation of DBAs by providing cnrrent knowledge on their principles of operation, selection, installation, and maintenance methods. 

Process safety management is based on the principle that appropriate management systems are needed in every area that has an impact on operational safety, from design through operation and maintenance to decommissioning. This same principle can be applied to other asp>ects of safety, health, and environmental control. 

Characteristics of various atomizers are given in Table 24.1. Primary considerations are selecting the best principle for the type of fuel, the size of the burner/boiler and the type of application. Other important characteristics are ability to operate with the minimum of excess air, turndown ratio and questions of durability and maintenance. 

Motion of fluids in which local velocities and pressures fluctuate irregularly, in a random manner. Predictive maintenance technique that uses principles similar to those of vibration analysis to monitor the noise generated by plant machinery or systems to determine their actual operating condition. Ultrasonics is used to monitor the higher frequencies (i.e., ultrasound) that range between 20,000 Hertz and 100 kiloHertz. 

This predictive maintenance technique uses principles similar to vibration analysis. Both monitor the noise generated by plant machinery or systems to determine their actual operating condition. 

The optimum predictive maintenance program developed in earlier chapters is predicated on vibration analysis as the principle technique for the program. It is also the most sensitive to problems created by the use of the wrong transducer or mounting technique. 

Expenditure on corrosion prevention is an investment and appropriate accountancy techniques should be used to assess the true cost of any scheme. The main methods used to appraise investment projects are payback, annual rate of return and discounted cash flow (DCF). The last mentioned is the most appropriate technique since it is based on the principle that money has a time value. This means that a given sum of money available now is worth more than an equivalent sum at some future data, the difference in value depending on the rate of interest earned (discount rate) and the time interval. A full description of DCF is beyond the scope of this section, but this method of accounting can make a periodic maintenance scheme more attractive than if the time value of money were not considered. The concept is illustrated in general terms by considering a sum of money P invested at an... 

All the foregoing has been concerned with the initial protection of steelwork, but there is far more maintenance painting than new work. The same principles apply to maintenance painting, with the exception that it is often only in isolated patches and in complicated situations, such as around flanges, etc. that the steelwork is bare of paint, and then it is frequently heavily contaminated with corrosion products. The first necessity, therefore, is to clean down these areas to bare steel, but often it is not possible to use blasting methods. Often hand cleaning is all that can be done. Careful supervision is needed, and the cleaned areas must be primed without delay and then brought forward with a suitable anti-corrosive system. 

In the final analysis, market price and sales volume are functions of the quality standards offered and the buyer s degree of confidence that the product will conform to the standards. Maintenance of buyer s confidence requires inspection to screen out all nonconforming products, or control over variability of quality during production and distribution to a degree where few, if any, products fail to meet the standards. Screening inspection of the finished product cannot improve quality it merely serves to segregate unacceptable from acceptable product, and results in loss of production capacity and costly waste and salvage. The second consideration provides the only sound basis for quality control in frozen food production and distribution. It operates on the old principle that an ounce of prevention is worth a pound of cure. ... 

---