Industrial activities, chemicals from extractive industries

Raw materials employed in the pharmaceutical industry may have two different origins. They are either naturally occurring substances or synthesized drugs. Among the natural products are active ingredients from plant extracts or animals, chemicals,... 

Primary recovery of the active ingredient from the solid or liquid phase to remove large quantities of unwanted waste materials, which may themselves be processed further. Suitable techniques include solvent extraction, precipitation by chemical or physical changes to the product-containing solution, and ultrafiltration or microfiltration to separate products above a particular size. Work done on combined biomass separation-primary product recovery processes such as expanded-bed adsorption are now being commercialized in the pharmaceutical industry. 

The chemical composition of tobacco leaves and biomass waste has received a considerable amount of attention in recent years, and tobacco waste is considered to be a good source of a large number of bioactive substances. Tobacco waste contains a variety of valuable chemical constituents, such as nicotine, solanesol, sclareol, vitamin E, riboflavin, tobacco protein, etc. They can be obtained by a series of chemical extraction and refining methods. The bioactive compounds can be used in pharmaceutical, chemical, and other industries. In the following sections, the active compounds from tobacco waste are reviewed by metabolite type. 

PT catalysts are often difficult to separate from the product, while it is also desirable that the catalyst should be reusable or recyclable. Distillation and extraction are the most common separation processes. The main disadvantage of lipophilic quats is their tendency to remain in the organic phase and consequently contaminate the product. Therefore, extraction in water often is not satisfactory. Furthermore, products in the fine chemicals industry often have high boiling points and/or are heat sensitive, which makes separation of the catalyst by distillation impossible. Often the only means to remove the catalyst in these cases is to adsorb it using a high surface area sorbent such as silica, Florisil or active carbon (Sasson, 1997). After filtration, the catalyst can then be recovered by elution. 

D-Pantolactone and L-pantolactone are used as chiral intermediates in chemical synthesis, whereas pantoic acid is used as a vitamin B2 complex. All can be obtained from racemic mixtures by consecutive enzymatic hydrolysis and extraction. Subsequently, the desired hydrolysed enantiomer is lactonized, extracted and crystallized (Figure 4.6). The nondesired enantiomer is reracemized and recycled into the plug-flow reactor [33,34]. Herewith, a conversion of 90-95% is reached, meaning that the resolution of racemic mixtures is an alternative to a possible chiral synthesis. The applied y-lactonase from Fusarium oxysporum in the form of resting whole cells immobilized in calcium alginate beads retains more than 90% of its initial activity even after 180 days of continuous use. The biotransformation yielding D-pantolactone in a fixed-bed reactor skips several steps here that are necessary in the chemical resolution. Hence, the illustrated process carried out by Fuji Chemical Industries Co., Ltd is an elegant way for resolution of racemic mixtures. 

The potential health effects of anthocyanins and flavonols has stimulated much research in this area but, in view of the chemical complexity of the plant extracts, we are a long way from determining the chemical compounds responsible for the wide variety of claims. Regardless, a colorant with associated health benefits is a very desirable situation from an industry point of view. This is a very active research area. 

Solvent extraction is used in nnmerons chemical industries to produce pure chemical compounds ranging from pharmaceuticals and biomedicals to heavy organics and metals, in analytical chemistry and in environmental waste purification. The scientific explanation of the distribution ratios observed is based on the fundamental physical chemistry of solute-solvent interaction, activity factors of the solutes in the pure phases, aqueous complexation, and complex-adduct interactions. Most university training provides only elementary knowledge about these fields, which is unsatisfactory from a fundamental chemical standpoint, as well as for industrial development and for protection of environmental systems. Solvent extraction uses are important in organic, inorganic, and physical chemistry, and in chemical engineering, theoretical as well as practical in this book we try to cover most of these important fields. 

The future will bring further increase in concern over the environmental impact of chemical operations. The liquid effluents must not only be controlled, they must also be rendered harmless to the environment. This requires removal of the hazardous substances. For many of the dilute waste solutions, solvent extraction has proved to be an effective process. This is even more true for recycling of mixed metals from various industries. Nevertheless, the increasing amounts of wastes from human activities require much more to be done in this field. 

---