Gas Separation with Membranes

In gas separation with membranes, a gas mixture at an elevated pressure is passed across the surface of a membrane that is selectively permeable to one component of the mixture. The basic process is illustrated in Figure 16.4. Major current applications of gas separation membranes include the separation of hydrogen from nitrogen, argon and methane in ammonia plants the production of nitrogen from ah and the separation of carbon dioxide from methane in natural gas operations. Membrane gas separation is an area of considerable research interest and the number of applications is expanding rapidly. 

During the 1970s, considerable research and developmental work was devoted to membranes. Many potential applications were identified, but commercialization was slow. In 1977, Monsanto demonstrated its first full scale membrane separator at Texas City, Texas, in a hydrogen/carbon monoxide ratio adjustment application (Burmaster and Carter, 1983). In 1979, Monsanto commercialized its hollow fiber membrane module as the Prism separator. From 1979 to 1982 Prism separators were evaluated in several refinery hydrogen purification applications (Bollinger et al., 1982). The success of these pilot tests established the commercial viability of gas separation with membranes. The first large scale commercial CO2 membrane separation project was the installation of two membrane separation facilities at the Sacroc tertiary oil recovery project in West Texas in 1983. Up to 80 MMscfd of gas has been processed in these facilities (Parro, 1984). 

Figure 1 Gas separation with membrane. The feed mixture flows along the membrane and the feed components diffuse into and through the membrane at different rates. (Reproduced from Ref 36, MDPI AG (Basel, Switzerland) 2012.)...

Continuous Multicomponent Distillation Column 501 Gas Separation by Membrane Permeation 475 Transport of Heavy Metals in Water and Sediment 565 Residence Time Distribution Studies 381 Nitrification in a Fluidised Bed Reactor 547 Conversion of Nitrobenzene to Aniline 329 Non-Ideal Stirred-Tank Reactor 374 Oscillating Tank Reactor Behaviour 290 Oxidation Reaction in an Aerated Tank 250 Classic Streeter-Phelps Oxygen Sag Curves 569 Auto-Refrigerated Reactor 295 Batch Reactor of Luyben 253 Reversible Reaction with Temperature Effects 305 Reversible Reaction with Variable Heat Capacities 299 Reaction with Integrated Extraction of Inhibitory Product 280... 

With anodic oxidation very controlled and narrow pore size distributions can be obtained. These membranes mounted in a small module may be suitable for ultrafiltration, gas separation with Knudsen diffusion and in biological applications. At present one of the main disadvantages is that the layer has to be supported by a separate layer to produce the complete membrane/support structure. Thus, presently applications are limited to laboratory-scale separations since large surface area modules of such membranes are unavailable. 

This chapter will only deal with the possible gas transport mechanisms and their relevance for separation of gas mixtures. Beside the transport mechanisms, process parameters also have a marked influence on the separation efficiency. Effects like backdiffusion and concentration polarization are determined by the operating downstream and upstream pressure, the flow regime, etc. This can decrease the separation efficiency considerably. Since these effects are to some extent treated in literature (Hsieh, Bhave and Fleming 1988, Keizer et al. 1988), they will not be considered here, save for one example at the end of Section 6.2.1. It seemed more important to describe the possibilities of inorganic membranes for gas separation than to deal with optimization of the process. Therefore, this chapter will only describe the possibilities of the several transport mechanisms in inorganic membranes for selective gas separation with high permeability at variable temperature and pressure. 

In this last section some recent developments are mentioned in relation to gas separations with inorganic membranes. In porous membranes, the trend is towards smaller pores in order to obtain better selectivities. Lee and Khang (1987) made microporous, hollow silicon-based fibers. The selectivity for Hj over Nj was 5 at room temperature and low pressures, with permeability being 2.6 x 10 Barrer. Hammel et al. 1987 also produced silica-rich fibers with mean pore diameter 0.5-3.0nm (see Chapter 2). The selectivity for helium over methane was excellent (500-1000), but permeabilities were low (of the order of 1-10 Barrer). 

Although the literature of gas separation with microporous membranes is dominated by inorganic materials, polymer membranes have also been tried with some success. The polymers used are substituted polyacetylenes, which can have an extraordinarily high free volume, on the order of 25 vol %. The free volume is so high that the free volume elements in these polymers are probably interconnected. Membranes made from these polymers appear to function as finely microporous materials with pores in the 5 to 15 A diameter range [71,72], The two most... 

The most extensive studies of plasma-polymerized membranes were performed in the 1970s and early 1980s by Yasuda, who tried to develop high-performance reverse osmosis membranes by depositing plasma films onto microporous poly-sulfone films [60,61]. More recently other workers have studied the gas permeability of plasma-polymerized films. For example, Stancell and Spencer [62] were able to obtain a gas separation plasma membrane with a hydrogen/methane selectivity of almost 300, and Kawakami et al. [63] have reported plasma membranes... 

Staudt-Bickle, C. and Koros, W.J. (2000) Olefin/paraffin gas separations with 6FDA-based polyimide membranes. Journal of Membrane Science, 17, 205-214. 

As a general rule, gas separation by membranes is most attractive in applications where a product purity of 95% or lower is acceptable or the feed flow-rate is not too high. As the required purity approaches 100%, the membranes become less cost effective than other separation processes. This is particularly true with single-stage units. For more stringent applications, some traditional separation processes are preferred or required to integrate with the membrane system. 

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