Fining melts

Another feature of an extruder is the presence of a gauze filter after the screw and before the die. This effectively filters out any inhomogeneous material which might otherwise clog the die. These screen packs as they are called, will normally filter the melt to 120-150 fim. However, there is conclusive evidence to show that even smaller particles than this can initiate cracks in plastics extrudates e.g. polyethylene pressure pipes. In such cases it has been found that fine melt filtration ( 45 p.m) can significantly improve the performance of the extrudate. 

In the blow shreeding Process the melt jet falls into the path of a horizontal high velocity Jet of steam or air which draws it into fibers. In the jet-blowing process a fine melt stream flows out of the base plate of a platinum tank. These are drawn into fibers by the action of high speed acute-angled gas jets from slit jets or a multitude of single jets. 

Fine melt Process of running copals at high temperatures as distinct from low temperature running, which is described as a slack melt. 

The fibers formed in the melt-blown process are very fine and allow for the production of lightweight uniform fabrics that are soft but not strong. Fabrics from fine melt-blown fibers can be used in medical applications because they... 

Decolorisation by Animal Charcoal. It sometimes hap pens (particularly with aromatic and heterocyclic compounds) that a crude product may contain a coloured impurity, which on recrystallisation dissolves in the boiling solvent, but is then partly occluded by crystals as they form and grow in the cooling solution. Sometimes a very tenacious occlusion may thus occur, and repeated and very wasteful recrystallisation may be necessary to eliminate the impurity. Moreover, the amount of the impurity present may be so small that the melting-point and analytical values of the compound are not sensibly affected, yet the appearance of the sample is ruined. Such impurities can usually be readily removed by boiling the substance in solution with a small quantity of finely powdered animal charcoal for a short time, and then filtering the solution while hot. The animal charcoal adsorbs the coloured impurity, and the filtrate is usually almost free from extraneous colour and deposits therefore pure crystals. This decolorisation by animal charcoal occurs most readily in aqueous solution, but can be performed in almost any organic solvent. Care should be taken not to use an excessive quantity... 

Fig. 32). Using a fine pipette insert about i cm. length of the liquid into the bottom of the tube. Now place in the tube A a fine inverted melting-point tube B of about i mm. diameter, sealed at the upper end. Fasten the capillary tube to the ther- Fio. 32. mometer by means of a rubber band and place in a melting-point apparatus. Heat slowly until a stream of bubbles rises from the bottom... 

Add 20 g. of /)-bromoaniline to 20 ml. of water in a 250 ml. beaker, and warm the mixture until the amine melts. Now add 23 ml. of concentrated hydrochloric acid and without delay stir the mixture mechanically in an ice-water bath, so that a paste of fine /> bromo-aniline hydrochloride crystals separates. Maintain the temperature of the stirred mixture at about 5° whilst slowly adding from a dropping-funnel a solution of 8 5 g. of sodium nitrite in 20 ml. of water con tinue the stirring for 20 minutes after the complete addition of the nitrite. 

The sodium fusion and extraction, if performed strictly in accordance with the above directions, should be safe operations. In crowded laboratories, however, additional safety may be obtained by employing the follow ing modification. Suspend the hard-glass test-tube by the rim through a hole in a piece of stout copper sheet (Fig. 69). Place 1 -2 pellets of sodium in the tube, and heat gently until the sodium melts. Then drop the organic compound, in small quantities at a time, down — =. the tube, allowing the reaction to subside after each addition before the next is made. (If the compound is liquid, allow two or three small drops to fall at intervals from a fine dropping-tube directly on to the molten sodium.) Then heat the complete mixture as before until no further reaction occurs. 

Determine the melting point of pure cinnamic acid (133°) and pure urea (133°). Intimately mix approximately equal weights (ca. 01 g.) of the two finely-powdered compounds and determine the melting point a considerable depression of melting point will be observed. Obtain an unknown substance from the demonstrator and, by means of a mixed melting point determination, discover whether it is identical with urea or cinnamic acid. 

It is instructive for the student to construct a rough melting point diagram (compare Section 1,13 and Fig. 1,12, 1) for mixtures of cinnamic acid and urea. Weigh out 1 00 g. each of the two finely powdered components, and divide each into ten approximately equal portions on a sheet of clean, smooth paper. Mix 4 portions of cinnamic acid (A) with 1 portion of urea B) intimately with the aid of a spatula on a glass slide, and determine the melting point (the temperature at which the mixture just becomes completely fluid is noted). Repeat the procedure for 3 parts of A and 2 parts oiB 2 parts of A and 3 parts of B and 1 part of A and 4 parts of B. Tabulate your results as follows —... 

Add 1 ml. of the alcohol-free ether to 0-1-0-15 g. of finely-powdered anhydrous zinc chloride and 0 5 g. of pure 3 5-dinitrobenzoyl chloride (Section 111,27,1) contained in a test-tube attach a small water condenser and reflux gently for 1 hour. Treat the reaction product with 10 ml. of 1-5N sodium carbonate solution, heat and stir the mixture for 1 minute upon a boiling water bath, allow to cool, and filter at the pump. Wash the precipitate with 5 ml. of 1 5N sodium carbonate solution and twice with 6 ml. of ether. Dry on a porous tile or upon a pad of filter paper. Transfer the crude ester to a test-tube and boil it with 10 ml. of chloroform or carbon tetrachloride filter the hot solution, if necessary. If the ester does not separate on cooling, evaporate to dryness on a water bath, and recrystallise the residue from 2-3 ml. of either of the above solvents. Determine the melting point of the resulting 3 5 dinitro benzoate (Section 111,27). 

Tantalum is a gray, heavy, and very hard metal. When pure, it is ductile and can be drawn into fine wire, which is used as a filament for evaporating metals such as aluminum. Tantalum is almost completely immune to chemical attack at temperatures below ISOoC, and is attacked only by hydrofluoric acid, acidic solutions containing the fluoride ion, and free sulfur trioxide. Alkalis attack it only slowly. At high temperatures, tantalum becomes much more reactive. The element has a melting point exceeded only by tungsten and rhenium. Tantalum is used to make a variety... 

Thirty minutes after refluxing had stopped, a trace of copper(I) bromide was added to terminate the conversion. The reaction mixture was cautiously poured on to 500 g of finely crushed ice, then 200 ml of 4 N hydrochloric acid were added. After the remaining ice had melted the layers were separated and the aqueous layer was extracted three times with diethyl ether. The combined ethereal solutions were washed with saturated NaCl solution and dried over magnesium sulfate. The greater part of... 

The table below gives the lowest temperature that can be obtained from a mixture of the inorganic salt with finely shaved dry ice. With the organic substances, dry ice (—78°C) in small lumps can be added to the solvent until a slight excess of dry ice remains or liquid nitrogen (—196°C) can be poured into the solvent until a slush is formed that consists of the solid-liquid mixture at its melting point. 

The incorporation of aluminum increases the blast effect of explosives but decreases the rates of detonation, fragmentation effectiveness, and shaped charge performance. Mixes with aluminum are made by first screening finely divided aluminum, adding it to a melted RDX—TNT slurry, and stirring until the mix is uniform. A desensitizer and calcium chloride may be incorporated, and the mixture cooled to ca 85°C then poured. Typical TNT-based aluminized explosives are the tritonals (TNT + Al), ammonals (TNT, AN, Al), minols (TNT, AN, Al) torpexes and HBXs (TNT, RDX, Al) (Table 14) (223-226). 

Pan granulation of ammonium nitrate also has been developed commercially (16,17). Essentially water-free melt (<0.5%moisture) is sprayed onto a cascading bed of fines (usually cmshed recycle) ia a tilted, rotatiag pan. Production of 18—20 t/h is common. Product made ia this manner is said to require ao conditioning. The pan is an excellent size classifier, making it easy to produce granules of any desired size from 1 to 11 mm diameter. 

---