Filter media, commercially

Three filtering media commercially available from Millipore Corporation were evaluated for the collection of airborne particulates of the organoarsenical compounds. These were (l) cellulose ester membranes (2) Fluoropore and (3) Mitex. The cellulose ester membrane filters (0.8 ym pore size) are the standard Millipore filters used for aerosol sampling and consist of a mixture of cellulose nitrate and cellulose acetate. The Fluoropore filters are made of Teflon (PTFE) and are bonded to a polyethylene net. Fluoropore filters with a pore size of 1.0 ym were selected for this study. 

The so-called hyperbar vacuum filtration is a combination of vacuum and pressure filtration in a pull—push arrangement, whereby a vacuum pump of a fan generates vacuum downstream of the filter medium, while a compressor maintains higher-than-atmospheric pressure upstream. If, for example, the vacuum produced is 80 kPa, ie, absolute pressure of 20 kPa, and the absolute pressure before the filter is 150 kPa, the total pressure drop of 130 kPa is created across the filter medium. This is a new idea in principle but in practice requires three primary movers a Hquid pump to pump in the suspension, a vacuum pump to produce the vacuum, and a compressor to supply the compressed air. The cost of having to provide, install, and maintain one additional primary mover has deterred the development of hyperbar vacuum filtration only Andrit2 in Austria offers a system commercially. 

Scale-Up on Rate Filtration rates calculated from bench-scale data shouldbe multiplied by a factor of 0.8 for all types of commercial units which do not employ continuous washing of the filter medium and on which there is a possibility of filter-medium bhnding. For those units which employ continuous filter-medium washing, belt-type drum and horizontal units, the scale-up fac tor maybe increased to 0.9. The use of this scale-up fac tor assumes the following ... 

Filter aids should have low bulk density to minimize settling and aid good distribution on a filter-medium surface that may not be horizontal. They should also be porous and capable of forming a porous cake to minimize flow resistance, and they must be chemically inert to the filtrate. These characteristics are all found in the two most popular commercial filter aids diatomaceous silica (also called diatomite, or diatomaceous earth), which is an almost pure silica prepared from deposits of diatom skeletons and expanded perhte, particles of puffed lava that are principally aluminum alkali siheate. Cellulosic fibers (ground wood pulp) are sometimes used when siliceous materials cannot be used but are much more compressible. The use of other less effective aids (e.g., carbon and gypsum) may be justified in special cases. Sometimes a combination or carbon and diatomaceous silica permits adsorption in addition to filter-aid performance. Various other materials, such as salt, fine sand, starch, and precipitated calcium carbonate, are employed in specific industries where they represent either waste material or inexpensive alternatives to conventional filter aids. 

This technology has been demonstrated in bench-, pUot-, and full-scale applications. The Bohn Biofilter Bohn off-gas treatment (TO 130) is one example of a commercially available biofilter system that uses compost or soil as the filter medium. 

Microfiltration (MF) is a membrane filtration in which the filter medium is a porous membrane with pore sizes in the range of 0.02-10 pm. It can be utilized to separate materials such as clay, bacteria, and colloid particles. The membrane structures have been produced from the cellulose ester, cellulose nitrate materials, and a variety of polymers. A pressure of about 1-5 atm is applied to the inlet side of suspension flow during the operation. The separation is based on a sieve mechanism. The driving force for filtration is the difference between applied pressure and back pressure (including osmotic pressure, if any). Typical configurations of the cross-flow microfiltration process are illustrated in Fig. 2. The cross-flow membrane modules are tubular (multichannel), plate-and-frame, spiral-wound, and hollow-fiber as shown in Fig. 3. The design data for commercial membrane modules are listed in Table 1. 

There are many technical problems to be considered when developing a new commercial and viable filter. However, the filtration hardware in itself is not enough, as the control of a continuous pressure filter is much more difficult than that of its equivalents in vacuum filtration the necessary development may also include an automatic, computerized control system. This moves pressure filtration from low to medium or even high technology. Disk Filters. 

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