Ethylene discovery

Ziegler found that adding certain metals or their compounds to the reaction mixture led to the formation of ethylene oligomers with 6-18 carbons but others promoted the for matron of very long carbon chains giving polyethylene Both were major discoveries The 6-18 carbon ethylene oligomers constitute a class of industrial organic chemicals known as linear a olefins that are produced at a rate of 3 X 10 pounds/year m the... 

Copolymeis of ethylene [74-85-1] and tetiafluoioethylene [116-14-3] (ETFE) have been alaboiatory curiosity for more than 40 years. These polymers were studied in connection with a search for a melt-fabricable PTFE resin (1 5) interest in them fell with the discovery of TFE—HFP (FEP) copolymers (6). In the 1960s, however, it became evident that a melt-fabricable fluorocarbon resin was needed with higher strength and stiffness than those of PTFE resins. Earlier studies indicated that TFE—ethylene copolymers [11939-51 -6] might have the right combination of properties. Subsequent research efforts (7) led to the introduction of modified ethylene—tetrafluoroethylene polymer [25038-71-5] (Tefzel) by E. I. du Pont de Nemours Co., Inc, in 1970. 

Histotically, the classification of PE lesias has developed ia conjunction with the discovery of new catalysts for ethylene polymerisation as well as new polymerisation processes and appHcations. The classification (given ia Table 1) is based on two parameters that could be easily measured ia the 1950s ia a commercial environment with minimum iastmmentation the resia density and its melt iadex. In its present state, this classification provides a simple means for a basic differentiation of PE resias, even though it cannot easily describe some important distinctions between the stmctures and properties of various resia brands. 

The pattern of commercial production of 1,3-butadiene parallels the overall development of the petrochemical industry. Since its discovery via pyrolysis of various organic materials, butadiene has been manufactured from acetylene as weU as ethanol, both via butanediols (1,3- and 1,4-) as intermediates (see Acetylene-DERIVED chemicals). On a global basis, the importance of these processes has decreased substantially because of the increasing production of butadiene from petroleum sources. China and India stiU convert ethanol to butadiene using the two-step process while Poland and the former USSR use a one-step process (229,230). In the past butadiene also was produced by the dehydrogenation of / -butane and oxydehydrogenation of / -butenes. However, butadiene is now primarily produced as a by-product in the steam cracking of hydrocarbon streams to produce ethylene. Except under market dislocation situations, butadiene is almost exclusively manufactured by this process in the United States, Western Europe, and Japan. 

Ethylene oxide (qv) was once produced by the chlorohydrin process, but this process was slowly abandoned starting in 1937 when Union Carbide Corp. developed and commercialized the silver-catalyzed air oxidation of ethylene process patented in 1931 (67). Union Carbide Corp. is stiU. the world s largest ethylene oxide producer, but most other manufacturers Hcense either the Shell or Scientific Design process. Shell has the dominant patent position in ethylene oxide catalysts, which is the result of the development of highly effective methods of silver deposition on alumina (29), and the discovery of the importance of estabUshing precise parts per million levels of the higher alkaU metal elements on the catalyst surface (68). The most recent patents describe the addition of trace amounts of rhenium and various Group (VI) elements (69). 

The discovery by Ziegler that ethylene and propylene can be polymerized with transition-metal salts reduced with trialkyl aluminum gave impetus to investigations of the polymerization of conjugated dienes (7—9). In 1955, synthetic polyisoprene (90—97% tij -l,4) was prepared using two new catalysts. A transition-metal catalyst was developed at B. E. Goodrich (10) and an alkaU metal catalyst was developed at the Ekestone Tke Rubber Co. (11). Both catalysts were used to prepare tij -l,4-polyisoprene on a commercial scale (9—19). 

Carothers also produced a number of aliphatic linear polyesters but these did not fulfil his requirements for a fibre-forming polymer which were eventually met by the polyamide, nylon 66. As a consequence the polyesters were discarded by Carothers. However, in 1941 Whinfield and Dickson working at the Calico Printers Association in England announced the discovery of a fibre from poly(ethylene terephthalate). Prompted by the success of such a polymer, Farbenfabriken Bayer initiated a programme in search of other useful polymers containing aromatic rings in the main chain. Carbonic acid derivatives were reacted with many dihydroxy compounds and one of these, bis-phenol A, produced a polymer of immediate promise. 

The cyclooligomerization of ethylene oxide to yield dioxane as well as compounds we now call crowns predates Pedersen s discovery by more than a decade ". The full utility of these cyclic oligomers was not recognized, however, and the patent reporting these early efforts remains an interesting historical footnote. The promise of utilizing cyclo-oligomerization commercially is so important, however, that attention is called to the method and the existence of the patent. 

High-pressure polymerization of ethylene was introduced in the 1930s. The discovery of a new titanium catalyst hy Karl Ziegler in 1953 revolutionized the production of linear unhranched polyethylene at lower pressures. The two most widely used grades of polyethylene are low-density polyethylene (LDPE) and high-density polyethylene (HDPE). Currently,... 

Electrochemical promotion, or non-Faradaic Electrochemical Modification of Catalytic Activity (NEMCA) came as a rather unexpected discovery in 1980 when with my student Mike Stoukides at MIT we were trying to influence in situ the rate and selectivity of ethylene epoxidation by fixing the oxygen activity on a Ag catalyst film deposited on a ceramic O2 conductor via electrical potential application between the catalyst and a counter electrode. 

From 1928 when Otto Diels and Kurt Alder [1] made their extraordinary discovery until 1960 when Yates and Eaton [2] reported the acceleration of the Diels-Alder cycloadditions by Lewis acid catalysts, these reactions were essentially carried out under thermal conditions owing to the simplicity of the accomplishing thermal process. Since then a variety of methods have been developed to accelerate the reactions. The reaction between 1,3-butadiene and ethylene (Equation 2.1) is a typical example of a thermal Diels-Alder cycloaddition. 

The Phillips catalyst has attracted a great deal of academic and industrial research over the last 50 years. Despite continuous efforts, however, the structure of active sites on the Phillips-type polymerization systems remains controversial and the same questions have been asked since their discovery. In the 1950s, Hogan and Banks [2] claimed that the Phillips catalyst is one of the most studied and yet controversial systems . In 1985 McDaniel, in a review entitled Chromium catalysts for ethylene polymerization [4], stated we seem to be debating the same questions posed over 30 years ago, being no nearer to a common view . Nowadays, it is interesting to underline that, despite the efforts of two decades of continuous research, no unifying picture has yet been achieved. 

Conjugated dienes are among the most significant building blocks both in laboratories and in the chemical industry [1], Especially, 1,3-butadiene and isoprene are key feedstocks for the manufacture of polymers and fine chemicals. Since the discovery of the Ziegler-Natta catalyst for the polymerizations of ethylene and propylene, the powerful features of transition metal catalysis has been widely recognized, and studies in this field have been pursued very actively [2-7]. 

A similar polymer had been discovered some years earlier by Harada and his coworkers in Japan (6), produced by an organism which grew on ethylene glycol as sole carbon source. Almost simultaneous with our discoveries (2), the structure of succinoglycan, as the polymer was called, was published (7) (Figure 1). 

Several combinatorial approaches to the discovery of transition metal based catalysts for olefin polymerization have been described. In one study Brookhart-type polymer-bound Ni- and Pd-(l,2-diimine) complexes were prepared and used in ethylene polymerization (Scheme 3).60,61 A resin-bound diketone was condensed with 48 commercially available aminoarenes having different steric properties. The library was then split into 48 nickel and 48 palladium complexes by reaction with [NiBr2(dme)] and [PdClMe(COD)], respectively, all 96 pre-catalysts being spatially addressable. 

Discovery of Highly Active Molecular Catalysts for Ethylene Polymerization... 

In addition to the foregoing late transition metal catalyst developments, which have led to the discovery of sophisticated palladium systems capable of the catalytic (coordination) copolymerization of ethylene with acrylates, there have also been some interesting studies into systems where it eventually transpired that the mechanism was actually free radical rather than catalytic. 

Transition metal catalysis plays a key role in the polyolefin industry. The discovery by Ziegler and Natta of the coordination polymerization of ethylene, propylene, and other non-polar a-olefins using titanium-based catalysts, revolutionized the industry. These catalysts, along with titanium- and zirconium-based metallocene systems and aluminum cocatalysts, are still the workhorse in the manufacture of commodity polyolefin materials such as polyethylene and polypropylene [3-6],... 

Meanwhile, Wacker Chemie developed the palladium-copper-catalyzed oxidative hydration of ethylene to acetaldehyde. In 1965 BASF described a high-pressure process for the carbonylation of methanol to acetic acid using an iodide-promoted cobalt catalyst (/, 2), and then in 1968, Paulik and Roth of Monsanto Company announced the discovery of a low-pressure carbonylation of methanol using an iodide-promoted rhodium or iridium catalyst (J). In 1970 Monsanto started up a large plant based on the rhodium catalyst. 

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