EPDM-propylene

EPDM of the Royalen brand (Uniroyal, USA), of the Keltan brand the DSM 778, 714, and 712 brands (DSM N.V., Netherlands) and the domestic EPDMs having different relative amounts of ethylene, propylene, and ethylidene norbomene (ENB) units and different degrees of microtac-ticities of the propylene sequences, respectively, were used [15-17]. The composition, the molecular-mass characteristics, the Mooney viscosity, the isotacticity of EPDM propylene units according to IR data [13, 18, 19] are given in Tables 2.2 and 2.3. 

EPDM in pLASTOTffiRS, SYNTHETIC - ETHYLENE-PROPYLENE-DIENE RUBBER] (Vol 8) -polycarbonate in [POLYCARBONATES] (Vol 19)... 

EPDM in pLASTOTffiRS, SYNTTiETIC - ETTiYLENE-PROPYLENE-DIENE RUBBER] pol 8)... 

NR, natural mbber CR, chloroprene SRs, synthetic mbbers IR, natural isoprene SBR, styrene—butadiene mbber BR, butadiene EPDM, ethylene—propjiene-diene EPM, ethylene—propylene polymer HR, isobutylene—isoprene NBR, nitrile—butadiene. 

A unique process for chemical stabili2ation of a ceUular elastomer upon extmsion has been shown for ethylene—propylene mbber the expanded mbber obtained by extmsion is exposed to high energy radiation to cross-link or vulcani2e the mbber and give dimensional stabUity (9). EPDM is also made continuously through extmsion and a combination of hot air and microwaves or radio frequency waves which both activate the blow and accelerate the cure. 

Occasionally polymers are used to increase the viscosity of oil-base and synthetic-base muds. The polymers for this use are typically sulfonated polystyrenes or ethylene—propylene terpolymers (EPDM) (54,55). Such polymers are usually used in conjunction with an organopbilic clay. 

The use of TAG as a curing agent continues to grow for polyolefins and olefin copolymer plastics and mbbers. Examples include polyethylene (109), chlorosulfonated polyethylene (110), polypropylene (111), ethylene—vinyl acetate (112), ethylene—propylene copolymer (113), acrylonitrile copolymers (114), and methylstyrene polymers (115). In ethylene—propylene copolymer mbber compositions. TAG has been used for injection molding of fenders (116). Unsaturated elastomers, such as EPDM, cross link with TAG by hydrogen abstraction and addition to double bonds in the presence of peroxyketal catalysts (117) (see Elastol rs, synthetic). 

At this point in the process, thermoplastic and chlorosulfonated polyethylene (CSPE) membranes are complete and are ready for packaging. In the case of ethylene—propylene—diene monomer (EPDM), the curing step occurs before the membrane is ready for packaging. The curing process is accomphshed by placing the membrane in a large vulcanizer where the material is heated under pressure to complete the cure. 

Dithiophosphates. These compounds (13) are made by reaction of an alcohol with phosphoms pentasulfide, then neutralization of the dithiophosphoric acid with a metal oxide. Like xanthates, dithiophosphates contain no nitrogen and do not generate nitrosamines during vulcanization. Dithiophosphates find use as high temperature accelerators for the sulfur vulcanization of ethylene—propylene—diene (EPDM) terpolymers. 

Fig. 1. SAE J200 Classification system for ASTM No. 3 oil where in volume swell nr = no requirement. EPDM is ethylene—propylene—diene monomer HR, butyl mbber SBR, styrene—butadiene mbber NR, natural mbber VMQ, methyl vinyl siUcone CR, chloroprene FKM, fluoroelastomer FVMQ, fluorovinyl methyl siUcone ACM, acryUc elastomers HSN, hydrogenated nitrile ECO, epichlorohydrin and NBR, nitrile mbber.

Ethylene—Propylene Rubber. Ethylene and propjiene copolymerize to produce a wide range of elastomeric and thermoplastic products. Often a third monomer such dicyclopentadiene, hexadiene, or ethylene norbomene is incorporated at 2—12% into the polymer backbone and leads to the designation ethylene—propylene—diene monomer (EPDM) mbber (see Elastomers, synthetic-ethylene-propylene-diene rubber). The third monomer introduces sites of unsaturation that allow vulcanization by conventional sulfur cures. At high levels of third monomer it is possible to achieve cure rates that are equivalent to conventional mbbers such as SBR and PBD. Ethylene—propylene mbber (EPR) requires peroxide vulcanization. 

There are five North American manufacturers of EPDM Unhoyal Chemical, Exxon, DuPont, DSM, and Bayer. In addition. Union Carbide and Dow are manufacturing the new gas-phase polymers. A new joint agreement between Dow and DuPont will offer these two companies some competitive advantages in this market. Trade names of commercial ethylene—propylene polymers include Bayer s Epsyn, Exxon s Vistalon, DuPont s Nordel, and Unhoyal s Royalene. 

EPDM is a terpolymer of ethylene, propylene, and a small amount (<10%) of an unsaturated diene third monomer to provide a cure site. Unlike the elastomers previously discussed, the unsaturation in EPDM is not in the main chain, but it is pendent to the chain. Peroxide cure gives superior aging resistance and low compression set. 

EPDM ethylene—propylene—diene good good good... 

Ozonc-rcsjstant elastomers which have no unsaturation are an exceUent choice when their physical properties suit the appHcation, for example, polyacrylates, polysulfides, siHcones, polyesters, and chlorosulfonated polyethylene (38). Such polymers are also used where high ozone concentrations are encountered. Elastomers with pendant, but not backbone, unsaturation are likewise ozone-resistant. Elastomers of this type are the ethylene—propylene—diene (EPDM) mbbers, which possess a weathering resistance that is not dependent on environmentally sensitive stabilizers. Other elastomers, such as butyl mbber (HR) with low double-bond content, are fairly resistant to ozone. As unsaturation increases, ozone resistance decreases. Chloroprene mbber (CR) is also quite ozone-resistant. 

---