Diene plastic

Sodium is a catalyst for many polymerizations the two most familiar are the polymerization of 1,2-butadiene (the Buna process) and the copolymerization of styrene—butadiene mixtures (the modified GRS process). The alfin catalysts, made from sodium, give extremely rapid or unusual polymerizations of some dienes and of styrene (qv) (133—137) (see Butadiene Elastomers, synthetic Styrene plastics). 

Physical Factors. Unsatuiated elastomers must be stretched for ozone cracking to occur. Elongations of 3—5% are generally sufficient. Crack growth studies (10—18) have shown that some minimum force, called the critical stress, rather than a minimum elongation is required for cracking to occur. Critical stress values are neady the same for most unsaturated mbbers. However, polychloroprene has a higher critical stress value than other diene mbbers, consistent with its better ozone resistance. It has been found that temperature, plasticization, and ozone concentration have httie effect on critical stress values. 

As a result of the diene addition reaction, CPD has been converted into innumerable derivatives, some of which are tabulated in Table 3. The products obtained from the diene addition reaction are extremely versatile chemicals suitable as intermediates for the production of plasticizers, pharmaceuticals, pesticides, resins, paint driers, perfumes, and many other products. 

The crystalliza tion resistance of vulcaniza tes can be measured by following hardness or compression set at low temperature over a period of time. The stress in a compression set test accelerates crystallization. Often the curve of compression set with time has an S shape, exhibiting a period of nucleation followed by rapid crystallization (Fig. 3). The mercaptan modified homopolymer, Du Pont Type W, is the fastest crystallizing, a sulfur modified homopolymer, GN, somewhat slower, and a sulfur modified low 2,3-dichlorobutadiene copolymer, GRT, and a mercaptan modified high dichlorobutadiene copolymer, WRT, are the slowest. The test is often mn near the temperature of maximum crystallization rate of —12° C (99). Crystallization is accelerated by polyester plasticizers and delayed with hydrocarbon oil plasticizers. Blending with hydrocarbon diene mbbers may retard crystallization and improve low temperature britdeness (100). 

It is interesting to note that although the market for natural rubber has grown considerably, that for the other diene rubbers has either been of slow growth or has declined. Data for approximate overall plastics production (not from IlSRP data) have also been included as a comparison of the relative sizes of the rubber and plastics markets. 

Other polymers used in the PSA industry include synthetic polyisoprenes and polybutadienes, styrene-butadiene rubbers, butadiene-acrylonitrile rubbers, polychloroprenes, and some polyisobutylenes. With the exception of pure polyisobutylenes, these polymer backbones retain some unsaturation, which makes them susceptible to oxidation and UV degradation. The rubbers require compounding with tackifiers and, if desired, plasticizers or oils to make them tacky. To improve performance and to make them more processible, diene-based polymers are typically compounded with additional stabilizers, chemical crosslinkers, and solvents for coating. Emulsion polymerized styrene butadiene rubbers (SBRs) are a common basis for PSA formulation [121]. The tackified SBR PSAs show improved cohesive strength as the Mooney viscosity and percent bound styrene in the rubber increases. The peel performance typically is best with 24—40% bound styrene in the rubber. To increase adhesion to polar surfaces, carboxylated SBRs have been used for PSA formulation. Blends of SBR and natural rubber are commonly used to improve long-term stability of the adhesives. 

TPEs from blends of rubber and plastics constitute an important category of TPEs. These can be prepared either by the melt mixing of plastics and rubbers in an internal mixer or by solvent casting from a suitable solvent. The commonly used plastics and rubbers include polypropylene (PP), polyethylene (PE), polystyrene (PS), nylon, ethylene propylene diene monomer rubber (EPDM), natural rubber (NR), butyl rubber, nitrile rubber, etc. TPEs from blends of rubbers and plastics have certain typical advantages over the other TPEs. In this case, the required properties can easily be achieved by the proper selection of rubbers and plastics and by the proper change in their ratios. The overall performance of the resultant TPEs can be improved by changing the phase structure and crystallinity of plastics and also by the proper incorporation of suitable fillers, crosslinkers, and interfacial agents. 

Proper selection of plastic matrix fire retardants and property enhancers offers acceptable combinations of impact properties and heat-distortion temperature (HDT) values for fire retardant plastics. This can be demonstrated by fire retardant styrenics. Fire retardant enhancers have special interest as property enhancers for example the addition of a highly flammable material such as ethylene propylene diene terpolyer (EPDM), dramatically improves the bromine efficiency of octabromodiphenyl oxide in ABS by increasing char-forming without changing the Sb-Br reaction. 

EPDM Ethylene-propylene-diene rubber, MPW Mixed plastic waste... 

The isoprene units in the copolymer impart the ability to crosslink the product. Polystyrene is far too rigid to be used as an elastomer but styrene copolymers with 1,3-butadiene (SBR rubber) are quite flexible and rubbery. Polyethylene is a crystalline plastic while ethylene-propylene copolymers and terpolymers of ethylene, propylene and diene (e.g., dicyclopentadiene, hexa-1,4-diene, 2-ethylidenenorborn-5-ene) are elastomers (EPR and EPDM rubbers). Nitrile or NBR rubber is a copolymer of acrylonitrile and 1,3-butadiene. Vinylidene fluoride-chlorotrifluoroethylene and olefin-acrylic ester copolymers and 1,3-butadiene-styrene-vinyl pyridine terpolymer are examples of specialty elastomers. 

They are not found to any extent in natural products, but are produced in the destructive distillation of complex natural substances, such as coal, and are formed in large amounts in petroleum refining, particularly in the cracking process. The first member of the series is ethylene, C2H4. The dienes contain two double bonds between pairs of carbon atoms in the molecule. They are related to the complex hydrocarbons in natural rubber and are important in the manufacture of synthetic rubber and plastics. The most important members of this series are butadiene, C4H5 and isoprene, CsHg. 

Buta-1,3-diene (10.101, Fig. 10.24) is a gaseous chemical used heavily in the rubber and plastics industry, the presence of which in the atmosphere is also a concern. Butadiene is suspected of increasing the risks of hematopoietic cancers, and it is classified as a probable human carcinogen. Butadiene must undergo metabolic activation to become toxic the metabolites butadiene monoepoxide (10.102, a chiral compound) and diepoxybutane (10.103, which exists in two enantiomeric and one meso-form) react with nucleic acids and glutathione [160 - 163], as does a further metabolite, 3,4-epoxybutane-l,2-diol (10.105). Interestingly, butadiene monoepoxide is at least tenfold more reactive than diepoxybutane toward nucleic acids or H20. Conjugation between the C=C bond and the oxirane may account for this enhanced reactivity. 

ISO 6402-1 2002 Plastics - Acrylonitrile-styrene-acrylate (ASA), acrylonitrile-(ethylene-propylene-diene)-styrene (AEPDS) and acrylonitrile-(chlorinated polyethylene)-styrene (ACS) moulding and extrusion materials - Part 1 Designation system and basis for... 

The polymerization and copolymerization of 1,3-dienes is of commercial importance in the annual production of over 4 billion pounds of elastomers and about 2 billion pounds of plastics in the United States (Secs. 6-8 and 8-10). 

Like ldpe, polybutadienes are resistant to most nonoxidizing acids, alkalis, and salts. However, because they are unsaturated, the polyalkadienes are attacked by hydrochloric, hydrobromic, and hydrofluoric acids, as well as by hydrogen and chlorine. The reaction products, which are thermoplastic, have been used as commercial nonelastomcric plastics. NR and other diene elastomers are also attacked by peroxides and ozone. In the absence of an tioxidants and carbon black filler, these unsaturated elastomers are degraded in the sunlight. 

As of this date, there is no lithium or alkyl-lithium catalyzed polyisoprene manufactured by the leading synthetic rubber producers- in the industrial nations. However, there are several rubber producers who manufacture alkyl-lithium catalyzed synthetic polybutadiene and commercialize it under trade names like "Diene Rubber"(Firestone) "Soleprene"(Phillips Petroleum), "Tufdene"(Ashai KASA Japan). In the early stage of development of alkyl-lithium catalyzed poly-butadiene it was felt that a narrow molecular distribution was needed to give it the excellent wear properties of polybutadiene. However, it was found later that its narrow molecular distribution, coupled with the purity of the rubber, made it the choice rubber to be used in the reinforcement of plastics, such as high impact polystyrene. Till the present time, polybutadiene made by alkyl-lithium catalyst is, for many chemical and technological reasons, still the undisputed rubber in the reinforced plastics applications industries. 

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