Corrosion-resistance effect

In neutral and alkaline environments, the magnesium hydroxide product can form a surface film which offers considerable protection to the pure metal or its common alloys. Electron diffraction studies of the film formed ia humid air iadicate that it is amorphous, with the oxidation rate reported to be less than 0.01 /rni/yr. If the humidity level is sufficiently high, so that condensation occurs on the surface of the sample, the amorphous film is found to contain at least some crystalline magnesium hydroxide (bmcite). The crystalline magnesium hydroxide is also protective ia deionized water at room temperature. The aeration of the water has Httie or no measurable effect on the corrosion resistance. However, as the water temperature is iacreased to 100°C, the protective capacity of the film begias to erode, particularly ia the presence of certain cathodic contaminants ia either the metal or the water (121,122). 

Whereas semigloss paints can use only one extender, dat paints, especially interior, can use combinations of three or more. Gloss paints typically do not use extenders, which decrease gloss. As a result, gloss paints lack the hardening effect of extenders and must rely on harder binders for adequate durabihty. Other types of extenders used in paints can have functional properties such as corrosion resistance, mildew resistance, and film-hardening effects. Thek functional properties result from thek reactive nature in the paint film. Zinc oxide is an example of a functional extender that contributes to these properties in a paint film. 

Carbon—carbon composites are used in high temperature service for aerospace and aircraft appHcations as weU as for corrosion-resistant industrial pipes and housings. AppHcations include rocket nozzles and cases, aircraft brakes, and sateUite stmctures. Carbonized phenoHc resin with graphite fiber functioned effectively as the ablative shield in orbital re-entry vehicles for many years (92). 

Properties. Most of the alloys developed to date were intended for service as fuel cladding and other stmctural components in hquid-metal-cooled fast-breeder reactors. AHoy selection was based primarily on the following criteria corrosion resistance in Hquid metals, including lithium, sodium, and NaK, and a mixture of sodium and potassium strength ductihty, including fabricabihty and neutron considerations, including low absorption of fast neutrons as well as irradiation embrittlement and dimensional-variation effects. Alloys of greatest interest include V 80, Cr 15, Ti 5... 

Zirconium is totally resistant to attack of hydrochloric acid in all concentrations to temperatures well above boiling (Fig. 2). Aeration has no effect, but oxidizing agents such as cupric or ferric ions may cause pitting. Zirconium also has excellent corrosion resistance to hydrobromic and hydriodic acid. 

Hydrogenations can be carried out in batch reactors, in continuous slurry reactors, or in fixed-bed reactors. The material of constmetion is usually 316 L stainless steel because of its better corrosion resistance to fatty acids. The hydrogenation reaction is exothermic and provisions must be made for the effective removal or control of the heat a reduction of one IV per g of C g fatty acid releases 7.1 J (1.7 cal), which raises the temperature 1.58°C. This heat of hydrogenation is used to raise the temperature of the fatty acid to the desired reaction temperature and is maintained with cooling water to control the reaction. 

Refining and Isomerization. Whatever chlorination process is used, the cmde product is separated by distillation. In successive steps, residual butadiene is stripped for recycle, impurities boiling between butadiene (—5° C) and 3,4-dichloto-l-butene [760-23-6] (123°C) are separated and discarded, the 3,4 isomer is produced, and 1,4 isomers (140—150°C) are separated from higher boiling by-products. Distillation is typically carried out continuously at reduced pressure in corrosion-resistant columns. Ferrous materials are avoided because of catalytic effects of dissolved metal as well as unacceptable corrosion rates. Nickel is satisfactory as long as the process streams are kept extremely dry. 

Formulation of effective corrosion-resistant coatings is made difficult by the lack of a laboratory test that can provide rehable predictions of field performance. The most widely used test is exposure in a salt fog chamber. It has been shown repeatedly, however, that the results of such tests do not correlate with actual performance (125). Outdoor exposure of panels can provide useful data, especially in locations where salt spray occurs, but predictions of performance are not always satisfactory (126). 

Solders. Modem dental solders are made from mostly corrosion-resistant, nontoxic metals. Minimal quantities of tin and other elements are often added, some of which could produce toxic effects in the unalloyed state. Each solder is used for specific appHcations (180—188) typical compositions and properties of solders used in dentistry are presented in Table 11. Most of the ingredients of solders are resistant to corrosion, and alloying them with other ingredients renders the alloy safe for use in appHances placed in the oral environment. Silver solders corrode, but are used only for temporary appHances. Available products do not contain cadmium, although cadmium was an ingredient of some silver solders up to ca 1980. 

Nickel and Nickel Alloys A wide range of ferrous and nonfer-rous nickel and nickel-bearing alloys are available. They are usually selected because of their improved resistance to chemical attack or their superior resistance to the effects of high temperature. In general terms their cost and corrosion resistance are somewhat a func tion of their nickel content. The 300 Series stainless steels are the most generally used. Some other frequently used alloys are hsted in Table 10-35 together with their nominal compositions. For metallurgical and corrosion resistance data, see Sec. 28. 

Whenever corrosion resistance results from the accumulation of layers of insoluble corrosion products on the metallic surface, the effect of high velocity may be either to prevent their normal formation or to remove them after they have been formed. Either effect allows corrosion to proceed unhindered. This occurs frequently in smaU-diameter tubes or pipes through which corrosive liquids may be circulated at high velocities (e.g., condenser and evaporator tubes), in the vicinity of oends in pipe hnes, and on propellers, agitators, and cen-trifiig pumps. Similar effects are associated with cavitation and impingement corrosion. 

Another important property is alloy structural stability. This means freedom from formation of new phases or drastic rearrangement of those originally present within the metal structure as a result of thermal experience. Such changes may have a detrimental effect upon strength or corrosion resistance or both. 

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