Cooling, pellet

Thermoplastic compounds are most commonly supplied in the form of pellets. These are formed by extrusion of the polymer through a strand-forming die plate with a pattern of round holes. This is ran under water, in a water-spray environment, or in a chilled airstream. As the hot polymer is extruded, a continuously rotating blade cuts the polymer strands into short segments, thus forming the pellet geometry. With water-cooled pelletizing, the quality of the quench water must be controlled to prevent contamination. 

A practice in the animal feed industry to control integrity is to immediately cool pellets as-produced, resulting in harder, tougher pellets. Immediately cooled d-RDF has been observed to harden, as well, and this practice should be considered for full-scale facilities. 

The spent shale is cooled in a fast-fluidized bed by the recirculated cool pellets from the preheater. In this manner, countercurrent flow of heat carriers and the shale assures efficient ton = 2UUU pounds, t = metric ton = 1000 kg. 

In more recent work, a composition which was claimed to be fusible and melt-extrudable was developed in a joint effort of UNIAX Corp., Santa Barbara, CA, USA, and Neste Oy, Porvoo, Finland, given the tradename PANIPOL [278]. In its typical preparation, a sulfonated P(ANi) salt, a plasticizer, and other "optional additives" are fed into a twin-screw extruder with a typical temperature profile along the screw of between 100 and 180 °C and residence time 5 to 10 mins. The resulting conductive strands are cooled, pelletized and packaged. The conductive pellets are then compounded for such end uses as injection molded articles or extruded films and fibers, or any other conductive thermoplastic products. The authors also claimed to have demonstrated conductive thermosets based on solution-processed PANIPOL. 

IsoValeric acid. Prepare dilute sulphuric acid by adding 140 ml. of concentrated sulphuric acid cautiously and with stirring to 85 ml. of water cool and add 80 g. (99 ml.) of redistilled woamyl alcohol. Place a solution of 200 g. of crystallised sodium dicliromate in 400 ml. of water in a 1-litre (or 1-5 litre) round-bottomed flask and attach an efficient reflux condenser. Add the sulphuric acid solution of the isoamyl alcohol in amaU portions through the top of the condenser shake the apparatus vigorously after each addition. No heating is required as the heat of the reaction will suffice to keep the mixture hot. It is important to shake the flask well immediately after each addition and not to add a further portion of alcohol until the previous one has reacted if the reaction should become violent, immerse the flask momentarily in ice water. The addition occupies 2-2-5 hours. When all the isoamyl alcohol has been introduced, reflux the mixture gently for 30 minutes, and then allow to cool. Arrange the flask for distillation (compare Fig. II, 13, 3, but with the thermometer omitted) and collect about 350 ml. of distillate. The latter consists of a mixture of water, isovaleric acid and isoamyl isovalerate. Add 30 g. of potassium not sodium) hydroxide pellets to the distillate and shake until dissolved. Transfer to a separatory funnel and remove the upper layer of ester (16 g.). Treat the aqueous layer contained in a beaker with 30 ml. of dilute sulphuric acid (1 1 by volume) and extract the liberated isovaleric acid with two... 

Cool the solution in ice while the alkali hydroxide is dissolving some ammonia gas is evolved. When the potassium hydroxide has dissolved, separate the amine, and dry it for 24 hours over sodium hydroxide pellets. Filter into a Claisen flask and distil. Collect the di-n-butylamine at 157-160°. The yield is 31 g. 

Into a 500 ml. round-bottomed flask, fitted with a reflux condenser, place 42 g. of potassium hydroxide pellets and 120 g. (152 ml.) of absolute ethyl alcohol. Heat under reflux for 1 hour. Allow to cool and decant the liquid from the residual solid into another dry 500 ml. flask add 57 g. (45 ml.) of A.R. carbon dtsulphide slowly and with constant shaking. Filter the resulting almost solid mass, after cooling in ice, on a sintered glass funnel at the pump, and wash it with two 25 ml. portions of ether (sp. gr. 0-720), followed by 25 ml. of anhydrous ether. Dry the potassium ethyl xanthate in a vacuum desiccator over silica gel. The yield is 74 g. If desired, it ma be recrystallised from absolute ethyl alcohol, but this is usually unneceasary. 

Benzylatnine. Warm an alcoholic suspension of 118-5 g. of finely-powdered benzyl phthalimide with 25 g. of 100 per cent, hydrazine hydrate (CAUTION corrosive liquid) a white, gelatinous precipitate is produced rapidly. Decompose the latter (when its formation appears complete) by heating with excess of hydrochloric acid on a steam bath. Collect the phthalyl hydrazide which separates by suction filtration, and wash it with a little water. Concentrate the filtrate by distillation to remove alcohol, cool, filter from the small amount of precipitated phthalyl hydrazide, render alkaline with excess of sodium hydroxide solution, and extract the liberated benzylamine with ether. Dry the ethereal solution with potassium hydroxide pellets, remove the solvent (compare Fig. //, 13, 4) on a water bath and finally distil the residue. Collect the benzylamine at 185-187° the 3ueld is 50 g. 

If pure 3-bromo-4-aminotoluene is required, the crude base may be purified either by steam distillation or, more satisfactorily, by distillation under reduced pressure. The oil is dried with 5 g. of sodium hydroxide pellets, and distilled under reduced pressure from a Claisen fiask with a fractionating side arm a little p-tolui-dine may be present in the low boiling point fraction, and the pure substance is collected at 92-94°/3 inin. or at 120-122°/30 mm. The purified amine solidifies on cooling and melts at 17-18°. 

In a 500 ml. three-necked flask, equipped with a thermometer, mechanical stirrer and efficient reflux condenser, dissolve 16 g. of sodium hydroxide pellets in 95 ml. of hot methyl alcohol. Add 49 g. of guanidine nitrate, stir the mixture at 50-65° for 15 minutes, and then cool to about 20°. Filter oflF the separated sodium nitrate and wash with two 12 ml. portions of methyl alcohol. Return the combined filtrates to the clean reaction flask, add 69 g. of sulphanilamide (Section IX,9) and stir at 50-55° for 15 minutes. Detach the reflux condenser and, with the aid of a still-head ( knee-tube ), arrange the apparatus for distillation from an oil bath with stirring about 100 ml. of methyl alcohol are recovered. Add 12 g. of pure cycZohexanol. Raise the temperature of the oil bath to 180-190° and continue the distillation. Reaction commences with the evolution of ammonia when the uiternal temperature reaches 145°. Maintain the... 

Diethylene glycol method. Place 0-5 g. of potassium hydroxide pellets, 3 ml. of diethylene glycol and 0 5 ml. of water in a 10 or 25 ml. distilling flask heat the mixture gently until the alkali has dissolved and cool. Add 1-2 g. of the ester and mix well. Fit the flask with a thermometer and a small water-cooled condenser in the usual way. Heat the flask over a small flame whilst shaking gently to mix the contents. When only one liquid phase, or one hquid phase and one solid phase, remains in the flask, heat the mixture more strongly so that the alcohol distils. Identify the alcohol in the distillate by the preparation of the 3 5 dinitrobenzoate (Section 111,27,2). 

Apparatus 1-1 three-necked flask, provided with an evacuatable dropping funnel, a gas-tight mechanical stirrer and a 45-cm Vigreuxcolumn. The column was connected to a condenser and a single receiver, cooled at -75°C. Between the receiver and the water pump was placed a tube filled with KOH pellets. 

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