Coolers, pumps

Applications The common Heliflow apphcations are tank-vent condensers, sample coolers, pump-seal coolers, and steam-jet vacuum condensers. Instant water heaters, glycoLwater seivdces, and cryogenic vaporizers use the spiral tube s ability to reduce thermally induced stresses caused in these apphcations. 

All the major process equipment, such as vessels, reactors, columns, furnaces, heat exchangers, coolers, pumps, compressors, motors, fans, turbines, filters, centrifuges, dryers, etc., including field fabrication and testing if necessary ... 

The purification and boron reactivity control system serves to maintain the required primary coolant quality during operation and for periodic removal of excessive boron (15-20 times for core life) thus compensating the fuel bumup. The system includes a recuperator, cooler, pumps and ion-exchangers. 

Fig. 38. Caustic purification system a, 50% caustic feed tank b, 50% caustic feed pumps c, caustic feed preheater d, amonia feed pumps e, ammonia feed preheater f, extractor g, trim heater h, ammonia subcooler i, stripper condenser j, anhydrous ammonia storage tank k, primary flash tank 1, evaporator reboiler m, evaporator n, caustic product transfer pumps o, purified caustic product cooler p, purified caustic storage tank q, ammonia stripper r, purified caustic transfer pumps t, overheads condenser u, evaporator v, evaporator vacuum pump w, aqueous storage ammonia tank x, ammonia scmbber y, scmbber condenser 2, ammonia recirculating pump aa, ammonia recycle pump. CW stands for chilled water.

Packaging constitutes another significant use and is often a foam-ia-place operation to protect iadustrial equipmeat such as pumps or motors. Furniture articles molded from rigid foam are used in the form of decorative drawer fronts, clock cases, and simulated wooden beams. Flotation for barge repair and sport boats as well as insulation for portable coolers are a few other uses. 

Fig. 2. Flow sheet of lecithin producing unit. Crude soybean oil is heated in the preheater, 1, to 80°C, mixed with 2% water in the proportion control unit, 2, and intensively agitated in 3. The mixture goes to a dweUing container, 4, and is then centrifuged after a residence time of 2—5 min. The degummed oil flows without further drying to the storage tanks. The lecithin sludge is dried in the thin-film evaporator, 6, at 100°C and 6 kPa (60 mbar) for 1—2 min and is discharged after cooling to 50—60°C in the cooler, 8. 9 and 10 are the condenser and vacuum pump, respectively.

Fig. 3. Rough layout sketch (/) the two fined heaters F-1 and F-2 are located together but are separated from the other equipment with a subpipeway connecting the process area to the heater area (2) the reboiler E-2 is located adjacent to its column, T-1. The preheat exchanger E-4 is located adjacent to tower T-3 (J) the elevated overhead condenser E-3 is located next to the overhead accumulator V-1. Also, the ain condenser EE-3 is located adjacent to its overhead accumulator V-2 (4) the rest of the ain coolers (EE-1—3, -5) are grouped together ia a common fan stmcture (5) all equipment and related piping is routed to and from the existing piperack saving the addition of a new piperack (6) all pumps (P-1—P-6) are located ia a row under the piperack, and each...

Most rotating equipment includes electric motors or steam dryers that generate noise at a constant frequency. Air cooler fans are a source of noise that can be reduced by lowering the fan speed and increasing the number of blades. Pump motor noise can be reduced by including a shroud or fan cover that is accurately lined. Centrifugal compressor noise reduction can be achieved by blade design and the use of compressor pulsation noise reduction, silencers, and vibration isolation. 

After the SO converter has stabilized, the 6—7% SO gas stream can be further diluted with dry air, I, to provide the SO reaction gas at a prescribed concentration, ca 4 vol % for LAB sulfonation and ca 2.5% for alcohol ethoxylate sulfation. The molten sulfur is accurately measured and controlled by mass flow meters. The organic feedstock is also accurately controlled by mass flow meters and a variable speed-driven gear pump. The high velocity SO reaction gas and organic feedstock are introduced into the top of the sulfonation reactor,, in cocurrent downward flow where the reaction product and gas are separated in a cyclone separator, K, then pumped to a cooler, L, and circulated back into a quench cooling reservoir at the base of the reactor, unique to Chemithon concentric reactor systems. The gas stream from the cyclone separator, M, is sent to an electrostatic precipitator (ESP), N, which removes entrained acidic organics, and then sent to the packed tower, H, where SO2 and any SO traces are adsorbed in a dilute NaOH solution and finally vented, O. Even a 99% conversion of SO2 to SO contributes ca 500 ppm SO2 to the effluent gas. 

Fig. 1. Flow diagram of production of sulfur dioxide from oleum 1, 30% oleum exchanger 2, SO vaporizer 3, reactor 4, coolant surge tank 5, coolant ckculatkig pump 6, coolant exchangers 7, sludge and acid pump 8, scmbber 9, SO2 cooler 10, gas cleaner 11, SO2 compressor 12, pulsation damper and 13, SO2 condenser. CM is the condensate FRC, flow recording controller PIC, pressure kidicatkig controller SM, steam TC, temperature recorder ...

Saline Water for Municipal Distribution. Only a very small amount of potable water is actually taken by people or animals internally, and it is quite uneconomical to desalinate all municipally piped water, although all distributed water must be clear and free of harmful bacteria. Most of the water piped to cities and industry is used for Htfle more than to carry off small amounts of waste materials or waste heat. In many locations, seawater can be used for most of this service. If chlorination is requited, it can be accompHshed by direct electrolysis of the dissolved salt (21). Arrayed against the obvious advantage of economy, there are several disadvantages use of seawater requites different detergents sewage treatment plants must be modified the usual metal pipes, pumps, condensers, coolers, meters, and other equipment corrode more readily chlorination could cause environmental poUution and dual water systems must be built and maintained. 

Air coolers almost invariably add considerably to plant cost, but they are competitive in operating cost based on direct once-through use of water that requites no treatment. If the alternative to air coolers is the use of water that requites substantial treatment or pumping costs, the air coolers will cost less to operate. 

For ethylene glycol systems copper tubing is often used (up to 3 in), while pumps, cooler tubes, or coils are made of iron, steel, brass, copper, or aluminum. Galvanized tubes should not be used in ethylene glycol systems because of reac tion of the inhibitor with the zinc. Methanol water solutions are compatible with most materials but in sufficient concentration will badly corrode aluminum. 

The thermocycle system can be operated only when condensing water is available at a temperature lower than the required chilled-water-supply temperature. Modifications for a centrifugal refrigeration unit include the installation of a small liqmd-refrigerant pump, cooler spray header nozzles, and a vapor bypass line between the cooler and the condenser. Without the compressor operating, a thermocycle capacity up to 35 percent of the refrigeration-unit rating can be produced. 

Refrigeration units modified for free cooling do not include the hq-uid-refrigerant pump and cooler spray header nozzles. Without the cooler refrigerant agitation for improved heat transfer, this arrangement allows up to about 20 percent of rated capacity. Expected capacities for both tnermocycle and free cooling are indicated in Fig. 12-21. 

The lubrication system, for reliabihty reasons, usually has an operating and a standby pump and dual switchable filters. If there is a cooling-water scahng problem, coolers may also be switchable. 

Centrifugal blowers or turbines usually cannot generate enough pressure difference to overcome the added resistance of the recycle pipes. In addition, some components may condense out in the cooler, especially with high-boiling materials or at high pressures. These must be recycled by a liquid pump through an evaporator. This in turn makes them approach a steady-state slowly. ... 

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