Catalytic reactions steam reforming

Synthesis Gas Chemicals. Hydrocarbons are used to generate synthesis gas, a mixture of carbon monoxide and hydrogen, for conversion to other chemicals. The primary chemical made from synthesis gas is methanol, though acetic acid and acetic anhydride are also made by this route. Carbon monoxide (qv) is produced by partial oxidation of hydrocarbons or by the catalytic steam reforming of natural gas. About 96% of synthesis gas is made by steam reforming, followed by the water gas shift reaction to give the desired H2 /CO ratio. 

There aie a number of major indusuial problems in the operation of the steam reforming of metlrane. These include the formation of carbon on the surface of the catalyst, the sulphidation of the catalyst by the H2S impurity in commercial natural gas, and die decline of catalytic activity due to Ostwald ripening of the supported catalyst particles by migration of catalyst atoms from the smaller to tire larger particles, as the temperamre is increased. A consideration of tire thermodynamics of the principal reaction alone would suggest that the reaction shifts more favourably to the completion of the reaction as the temperature is increased. 

Catalytic methanation is the reverse of the steam reforming reaction. Hydrogen reacts with carbon monoxide and carbon dioxide, converting them to methane. Methanation reactions are exothermic, and methane yield is favored at lower temperatures ... 

The extent to which anode polarization affects the catalytic properties of the Ni surface for the methane-steam reforming reaction via NEMCA is of considerable practical interest. In a recent investigation62 a 70 wt% Ni-YSZ cermet was used at temperatures 800° to 900°C with low steam to methane ratios, i.e., 0.2 to 0.35. At 900°C the anode characteristics were i<>=0.2 mA/cm2, Oa=2 and ac=1.5. Under these conditions spontaneously generated currents were of the order of 60 mA/cm2 and catalyst overpotentials were as high as 250 mV. It was found that the rate of CH4 consumption due to the reforming reaction increases with increasing catalyst potential, i.e., the reaction exhibits overall electrophobic NEMCA behaviour with a 0.13. Measured A and p values were of the order of 12 and 2 respectively.62 These results show that NEMCA can play an important role in anode performance even when the anode-solid electrolyte interface is non-polarizable (high Io values) as is the case in fuel cell applications. 

The catalytic combustor provides heat for the endothermic reforming reaction and the vaporization of liquid fuel. The endothermic reforming reaction is carried out in a parallel flow-type micro-channel of the reformer unit. It is well known that the methanol steam reforming reaction for hydrogen production over the Cu/ZnO/AbOs catalyst involves the following reactions [10]. Eq. (1) is the algebraic summation of Eqs. (2) and (3). 

The catalytic steam-reforming process of methanol on Cu/ZnO/Ab03 catalyst primarily produces hydrogen and carbon dioxide. In addition, the minor quantities of carbon monoxide are also produced. This mechanism is explained in terms of parallel reactions [11]. 

Because of a great practical importance of SMR as a major industrial process for manufacturing H2, the development of efficient steam reforming catalysts is a very active area of research. Nickel and noble metals are known to be catalytically active metals in the SMR process. The relative catalytic activity of metals in the SMR reaction (at 550°C, 0.1 MPa and steam/carbon ratio of 4) is as follows [12] ... 

SMR (reaction 2.4) and shift (reaction 2.6) reactions. Reactions between N2 and hydrocarbon radicals leading to the formation of such by-products as NH3 and HCN can also take place in the thermal zone. By proper adjustment of 02/CH4 and H20/CH4 ratios, the partial combustion in the thermal zone provides the heat for the subsequent endothermic steam reforming reaction taking place in the catalytic zone [40]. Thus, simplistically, ATR of methane at temperature T can be represented as follows ... 

Ethanol can be derived from biomass by means of acidic/enzymatic hydrolysis or also by thermochemical conversion and subsequent enzymatic ethanol formation. Likewise for methanol, hydrogen can be produced from ethanol with the ease of storage/transportation and an additional advantage of its nontoxicity. Apart from thermodynamic studies on hydrogen from ethanol steam reforming,117-119 catalytic reaction studies were also performed on this reaction using Ni-Cu-Cr catalysts,120 Ni-Cu-K alumina-supported catalysts,121 Cu-Zn alumina-supported catalysts,122,123 Ca-Zn alumina-supported catalysts,122 and Ni-Cu silica-supported catalysts.123... 

Jacobs, G., Patterson, P.M., Graham, U.M., Crawford, A.C., Dozier, A., and Davis, B.H. 2005. Catalytic links among the water-gas shift, water-assisted formic acid decomposition, and methanol steam reforming reactions over Pt-promoted thoria. J. Catal. 235 79. 

Steam reforming is a heterogeneously catalyzed process, with nickel catalyst deposited throughout a preformed porous support. It is empirically observed in the industry, that conversion is proportional to the geometric surface area of the catalyst particles, rather than the internal pore area. This suggests that the particle behaves as an egg-shell type, as if all the catalytic activity were confined to a thin layer at the external surface. It has been demonstrated by conventional reaction-diffusion particle modelling that this behaviour is due to... 

MRG [Methane rich gas] A catalytic steam-reforming system, similar to the classic syngas reaction of steam with a hydrocarbon mixture, but yielding hydrogen, methane, and carbon monoxide in different proportions. The system is thermodynamically balanced,... 

The shift reaction can be conducted in a second reactor, catalyzed by a mixture of iron and chromium oxides. The product of reforming is known as synthesis gas, or syngas, and is mostly used in the manufacture of ammonia and methanol. One of the earliest steam reforming processes was developed in Germany by I.G. Farbenindustrie in 1926. See also catalytic reforming. 

The oil can be formed in 66 wt% yields. Catalytic steam reforming of bio-oil at 750 to 850°C over a nickel-based catalyst is a two-step process that includes the shift reaction ... 

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