Carbonylation catalyst systems

This research was supported by the Department of Energy, Office of Basic Energy Sciences. Initial studies on the acidic ruthenium carbonyl catalyst system were carried out by Dr. Charles Ungermann in this group, Professor R.G. Rinker and his research group of the UCSB Chemical Engineering Department contributed significantly to the discussion and interpretation of these results. 

Recently, a more stable Rh catalyst for methanol carbonylation based on the crosslinked polyvinylpyridine system has been disclosed in which the degree of crosslinking of the resin support is as high as 60 % [115c-e]. This catalyst improvement is the basis for the potential development of a commercial methanol carbonylation acetic acid process named Acetica . This process is being offered for license by Chiyoda and UOR Even with this announcement, there are still considerable doubts whether heterogenized carbonylation catalyst systems can compete with the low-water homogeneous Rh- and Ir-catalyzed processes (cf. Sections 2.1.1 and 3.1.1.3). 

Molybdenum Carbonyl Catalysts. The elucidation of the structure and activity of molybdenum carbonyl catalyst systems, the first catalysts reported active for metathesis, continues to be the subject of investigation. Brenner and BurwelE " have identified the dominant surface species formed during the interaction of Mo(CO)6 with 7-alumina at various temperatures. Sub-carbonyl species, Mo(CO)y ads Cy = 3,4, 5, or 6), are formed in the reversible decomposition of Mo(CO)e at temperatures below 100° Activation at 100° C of Mo(CO)6 on partially hydroxylated alumina forms... 

Using a catalyst system of PdCl2, CuCH, HCl, and O2, the internal alkyne 20 is carbonylated at room temperature and 1 atm to give unsaturated esters[19]. This apparently oxidizing system leads to non-oxidative cu-hydroesterilica-tion. With terminal alkynes, however, oxidative carbonylation is observed. 

An early attempt to hydroformylate butenediol using a cobalt carbonyl catalyst gave tetrahydro-2-furanmethanol (95), presumably by aHybc rearrangement to 3-butene-l,2-diol before hydroformylation. Later, hydroformylation of butenediol diacetate with a rhodium complex as catalyst gave the acetate of 3-formyl-3-buten-l-ol (96). Hydrogenation in such a system gave 2-methyl-1,4-butanediol (97). 

Reactions of the Side Chain. Benzyl chloride is hydrolyzed slowly by boiling water and more rapidly at elevated temperature and pressure in the presence of alkaHes (11). Reaction with aqueous sodium cyanide, preferably in the presence of a quaternary ammonium chloride, produces phenylacetonitrile [140-29-4] in high yield (12). The presence of a lower molecular-weight alcohol gives faster rates and higher yields. In the presence of suitable catalysts benzyl chloride reacts with carbon monoxide to produce phenylacetic acid [103-82-2] (13—15). With different catalyst systems in the presence of calcium hydroxide, double carbonylation to phenylpymvic acid [156-06-9] occurs (16). Benzyl esters are formed by heating benzyl chloride with the sodium salts of acids benzyl ethers by reaction with sodium alkoxides. The ease of ether formation is improved by the use of phase-transfer catalysts (17) (see Catalysis, phase-thansfer). 

Chiral salen chromium and cobalt complexes have been shown by Jacobsen et al. to catalyze an enantioselective cycloaddition reaction of carbonyl compounds with dienes [22]. The cycloaddition reaction of different aldehydes 1 containing aromatic, aliphatic, and conjugated substituents with Danishefsky s diene 2a catalyzed by the chiral salen-chromium(III) complexes 14a,b proceeds in up to 98% yield and with moderate to high ee (Scheme 4.14). It was found that the presence of oven-dried powdered 4 A molecular sieves led to increased yield and enantioselectivity. The lowest ee (62% ee, catalyst 14b) was obtained for hexanal and the highest (93% ee, catalyst 14a) was obtained for cyclohexyl aldehyde. The mechanism of the cycloaddition reaction was investigated in terms of a traditional cycloaddition, or formation of the cycloaddition product via a Mukaiyama aldol-reaction path. In the presence of the chiral salen-chromium(III) catalyst system NMR spectroscopy of the crude reaction mixture of the reaction of benzaldehyde with Danishefsky s diene revealed the exclusive presence of the cycloaddition-pathway product. The Mukaiyama aldol condensation product was prepared independently and subjected to the conditions of the chiral salen-chromium(III)-catalyzed reactions. No detectable cycloaddition product could be observed. These results point towards a [2-i-4]-cydoaddition mechanism. 

Rhodium-catalysed addition (10) of hydridosilanes (Chapter 17) to a/3-unsaturated carbonyl compounds can be performed regioselectively, to afford either the product of 1,2-addition, or, perhaps more usefully, that of 1,4-addition, i.e. the corresponding silyl enol ether this latter process is an excellent method for the regiospecific generation of silyl enol ethers. Of all catalyst systems investigated, tris(triphenylphosphine)rhodium(l) chloride proved to be the best. 

Cobalt carbonyl complexes with tertiary phosphine ligands are not volatile. This makes possible a distillative separation of the reaction products from the cobalt catalyst system (Fig. 5). 

If cobalt carbonylpyridine catalyst systems are used, the formation of unbranched carboxylic acids is strongly favored not only by reaction of a-olefins but also by reaction of olefins with internal double bonds ( contrathermo-dynamic double-bond isomerization) [59]. The cobalt carbonylpyridine catalyst of the hydrocarboxylation reaction resembles the cobalt carbonyl-terf-phos-phine catalysts of the hydroformylation reaction. The reactivity of the cobalt-pyridine system in the hydrocarboxylation reaction is remarkable higher than the cobalt-phosphine system in the hydroformylation reaction, especially in the case of olefins with internal double bonds. This reaction had not found an industrial application until now. 

The final step in the process involves reacting purified carbon monoxide from the gas separation plant with methyl acetate to form acetic anhydride, using a proprietary catalyst system and process. Part of the acetic anhydride is reacted with methanol to produce acetic acid and methyl acetate, and the latter is recirculated to the carbonylation step. 

The key intermediate for the antibacterial agent levofloxcin, (,S>( )-7,8-difluoro-2,3-dihydro-3-methyl-4H-l,4-benzoxazin, was prepared by the asymmetric hydrogenation of (442) by the catalyst system made in situ from [Ir(cod)Cl]2, biphosphine and bismuth(III) iodide.703 The product was isolated in 96% yield, with an enantiomeric purity of 90% for the biphosphine (2S,45)-BPPM,(2S,45)-N-( -butoxy-carbonyl)-4-(diphcnylphosphino)-2-[(diphcnylphosphino)mcthyl]-pyrrolidine. 

The reaction of alcohols with CO was catalyzed by Pd compounds, iodides and/or bromides, and amides (or thioamides). Thus, MeOH was carbonylated in the presence of Pd acetate, NiCl2, tV-methylpyrrolidone, Mel, and Lil to give HOAc. AcOH is prepared by the reaction of MeOH with CO in the presence of a catalyst system comprising a Pd compound, an ionic Br or I compound other than HBr or HI, a sulfone or sulfoxide, and, in some cases, a Ni compound and a phosphine oxide or a phosphinic acid.60 Palladium(II) salts catalyze the carbonylation of methyl iodide in methanol to methyl acetate in the presence of an excess of iodide, even without amine or phosphine co-ligands platinum(II) salts are less effective.61 A novel Pd11 complex (13) is a highly efficient catalyst for the carbonylation of organic alcohols and alkenes to carboxylic acids/esters.62... 

Platinum complexes with chiral phosphorus ligands have been extensively used in asymmetric hydroformylation. In most cases, styrene has been used as the substrate to evaluate the efficiency of the catalyst systems. In addition, styrere was of interest as a model intermediate in the synthesis of arylpropionic acids, a family of anti-inflammatory drugs.308,309 Until 1993 the best enantio-selectivities in asymmetric hydroformylation were provided by platinum complexes, although the activities and regioselectivities were, in many cases, far from the obtained for rhodium catalysts. A report on asymmetric carbonylation was published in 1993.310 Two reviews dedicated to asymmetric hydroformylation, which appeared in 1995, include the most important studies and results on platinum-catalogued asymmetric hydroformylation.80,81 A report appeared in 1999 about hydrocarbonylation of carbon-carbon double bonds catalyzed by Ptn complexes, including a proposal for a mechanism for this process.311... 

Amidocarbonylation converts aldehydes into amido-substituted amino acids, which have many important industrial applications ranging from pharmaceuticals to detergents and metal-chelating agents.588 Two catalyst systems have been developed, a cobalt-based system and, more recently a palladium-based system. In the cobalt system, alkenes can be used as the starting material, thus conducting alkene-hydroformylation, formation of hemi-amidal and carbonylation in one pot as... 

PMMA - Wilkinson s Catalyst System. The reaction with phosphorus identifies the carbonyl as the site of reactivity in PMMA, accordingly an additive that will react at the carbonyl site should be used. Since... 

The idea (50, 5/) of dual coordination of CO implies the presence of two coordination centers in a Fischer-Tropsch catalyst system, i.e., a carbonyl carbon coordinating center, Ma, and a carbonyl oxygen coordinating center, M6 (14). It is this concept which has led at least two groups to examine transition metal carbonyl cluster compounds as homogeneous Fischer-Tropsch catalysts. 

This hypothesis is supported by Chauvin s report (33) on a catalyst derived from (CO)5W=C(OEt)C4H9. This highly stable carbene-W(O) compound does not display catalytic activity for cyclopentene monomer. When mixed in the dark with TiCl4, a slow evolution of 1 equivalent of CO occurs. Subsequent thermal or photochemical activation produces ah extremely efficient catalyst system. Chauvin demonstrated that a high conversion to polypentenamer is obtainable at a W/cyclopentene ratio of 10 li at 5°C. The role of TiCI4 is not well understood nevertheless, it promotes carbonyl displacement which appears to be essential. 

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